What can be achieved by a digital factory, and what are the benefits?

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The goal of <> digital factory construction is to create a smart enterprise that can improve production efficiency, reduce costs, improve product quality, and better meet customer needs through digital technology and advanced manufacturing processes. Through the construction of digital factories, enterprises can realize digital production and operation management, so as to realize the whole process of information management, including raw material procurement, production planning, production process, logistics and transportation and other aspects of management. The digital factory can also realize intelligent equipment management and maintenance, reduce the incidence of failures, and improve the efficiency of equipment operation.

In addition, the digital factory can also realize real-time data monitoring and analysis, improving the visibility of the production process, so that problems can be identified and solved faster, and production links can be better controlled. All of these can help companies reduce costs, improve efficiency, and enhance competitiveness.

A digital factory refers to a factory that uses digital technology and Internet of Things technology to comprehensively digitally and intelligently manage the production process, product life cycle and chain. The advantages of the digital factory are to improve production efficiency, reduce production costs, improve product quality, shorten product time-to-market, etc., and are suitable for the following types of enterprises:

High-tech manufacturing enterprisesHigh-tech manufacturing enterprises often need to use advanced equipment and technology for production, and digital factories can realize the automation and digitization of production processes through digital technology and Internet of Things technology, and improve production efficiency and production quality.

It is known that this line is a production-oriented enterpriseLarge-scale production enterprises need to process a large amount of data and information, and digital factories can realize real-time monitoring and management of production processes and chains through digital and intelligent management, so as to improve production efficiency and management level.

A manufacturing enterprise with high customizationHighly customized manufacturing enterprises need to carry out rapid production and delivery according to customer needs, and digital factories can realize the flexibility and controllability of the production process through digital technology and intelligent management, so as to meet the diverse needs of customers.

Multi-place production enterprisesDigital factories can monitor and manage multiple production bases in real time through digital technology and Internet of Things technology, so as to improve production efficiency and management level.

Highly capital-intensive enterprisesHigh-capital-intensive enterprises need to invest a large amount of capital in production, and digital factories can realize the automation and digitization of production processes through digital and intelligent management, so as to reduce production costs and improve production efficiency.

To sum up, digital factories are suitable for high-tech manufacturing enterprises, large-scale production enterprises, highly customized manufacturing enterprises, multi-site production enterprises and high-capital-intensive enterprises. Digital factories can improve production efficiency, reduce production costs, improve product quality, shorten time to market, and other advantages, helping enterprises to improve competitiveness and market share.

Digital factories are suitable for all types of businesses, especially in the manufacturing industry. Because manufacturing enterprises need to process a large amount of data, they need to carry out complex production process management and optimization, and the digital factory can provide data management and process processing functions, so as to improve production efficiency, reduce production costs, and improve product quality.

At the same time, digital factories are also suitable for enterprises that need to achieve intelligent production, including but not limited to automobile manufacturing, machinery manufacturing, electronic information, aerospace, petrochemical, food processing and other enterprises.

In addition, the digital factory is also suitable for traditional enterprises that need to achieve digital transformation, realize digital transformation through digital technology, improve the production efficiency and management level of enterprises, and enhance the market competitiveness of enterprises.

Building a digital factory requires the following steps:

1. Formulate digital strategy and planning: Clarify the construction goals, technical paths and implementation plans of digital factories, and determine the strategies and plans for digital development.

2. Data collection and integration: Establish a digital platform to realize all-round monitoring and management of the factory, including data collection and monitoring of production equipment, logistics, quality and other aspects.

3. Promote digital applications: According to the needs of enterprises, promote digital applications, including intelligent production scheduling, intelligent plan management, intelligent equipment monitoring, intelligent quality inspection, etc., in order to improve production efficiency, reduce production costs and improve product quality.

4. Establish a digital management, rent and filial piety system: including the construction of digital talent team, digital management system, digital culture cultivation, etc., to ensure the smooth implementation and operation of digital factories.

5. Continue to promote digital upgrading: With the continuous upgrading and improvement of technology, digital factories also need to be continuously upgraded and improved, including technology upgrading, application promotion, management system upgrading, etc., to adapt to the changing market demand and competitive environment.

In the process of building a digital factory, we need to pay attention to the following aspects:

1. Data quality and security: Data in digital factories is an important factor of production, and it is necessary to ensure the quality and security of data.

2. Talent training and technological innovation: Digital development requires the support of high-quality talents and technological innovation, and it is necessary to pay attention to talent training and technological innovation.

3. Industrial collaboration and innovation cooperation: Digital development requires industrial collaboration and innovation cooperation, and digital development can be jointly promoted through cooperation with universities, scientific research institutions, and enterprises.

4. Organizational structure and business process optimization: Digital development needs to adapt to the organizational structure and business process, which need to be optimized and adjusted accordingly.

5. Improve employees' digital awareness and ability: Employees are one of the key factors in digital development, and it is necessary to improve employees' digital awareness and ability and promote the application and promotion of digital technology.

If the digital factory has a production line with a high degree of automation, it needs to be integrated with the help of an information platform, which is a huge project. Therefore, the construction of a digital factory can refer to the following landing steps.

1.Visualization of management.

The digital factory cannot be built overnight, it needs to be implemented in three steps. The first step is to realize the basic collection, which is the visualization of yield, quality data, production line anomalies, equipment management, material distribution and management. However, the problem is that for the anomalies that occur in the manufacturing process, managers in the manufacturing industry want to deal with them as soon as they directly affect delivery and costs, so they need to be visualized in all processes.

2.Data integration.

Enterprises should integrate various data resources and analyze and judge them to realize the allocation and control of the entire production. Most importantly, enterprises can rely on these data to analyze the bottlenecks of the enterprise, so that they can concentrate limited management resources to solve these problems. Eventually, the company will balance the production line and adjust the standard cycle time of the workers in the production process.

Because whether the cycle time is consistent or not has a direct impact on production efficiency.

3.Dynamic analysis.

Enterprises need to integrate information such as the first chain, quickly realize dynamic analysis, and provide co-reputation assistance for enterprise decision-making and market response. The competition between enterprises is efficiency, and the higher the production efficiency, the lower the cost of the product. In the case of the same quality, the customer will never make a fool of the choice.

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Building a digital factory refers to the use of digital technology and intelligent control to carry out digital management and intelligent control of the production process, equipment, process, management and other aspects of the factory, so as to achieve the goals and effects of digital transformation. Building a digital factory requires the following aspects:

1.Digital equipment management: Through digital technology and networking technology, the digital management and intelligent control of equipment are realized, and the utilization rate and reliability of equipment are improved.

2.Digital production process management: Through digital technology and intelligent control, the digital management and intelligent control of the production process are realized, and the production efficiency and management efficiency are improved.

3.Digital quality management: Through digital technology and data analysis, digital management and intelligent control of production quality are realized, and product quality and consumer satisfaction are improved.

4.Digital chain management: Through digital technology and Internet of Things technology, the digital management and intelligent control of the chain are realized, and the efficiency and transparency of the chain are improved.

One of the companies that has done a better job in digital factories is Feixun Soft Hidden Parts, which has many successful cases and solutions.

Smart production refers to:

It mainly involves the production logistics management of the whole enterprise, human-computer interaction and the application of 3D technology in the industrial production process.

What is a smart factory:

It focuses on the implementation of intelligent production systems and processes, as well as networked distributed production facilities.

Detailed information can be found in Shenzhen Jiaminte Technology.

Digital factory refers to: using virtual technology to simulate real production, so as to analyze and improve production conditions;

The digital factory involves multiple systems, including the following:

1.Production management system: The production management system is the core system of the digital factory, which is used for digital, automated and intelligent management and control of the production process.

2.Equipment management system: The equipment management system can carry out digital management and intelligent control of the equipment of the factory, and realize the remote monitoring and maintenance of the equipment.

3.Chain management system: The chain management system can realize the digital management and optimization of the chain and improve the efficiency and reliability of the chain.

4.Quality management system: The quality management system can digitally monitor and control the production process and product quality, and improve product quality and management efficiency.

5.Logistics management system: The logistics management system can realize the digital management and intelligent control of the logistics process, improve the efficiency and reliability of the logistics process.

6.Human resource management system: The human resource management system can realize the digital management and intelligent training of employees, and improve the digital skills and management capabilities of employees.

There is a factory digital management system that does a better job of Feixun software, and there are many successful cases and solutions.