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Looking at the ** of the insulating glass production line, it can still be compared with the good and bad.
**Schedule of insulating glass processing equipment** Insulating glass gluing machine**.
With the rapid development of the construction industry, the use of insulating glass is also very common. The current insulating glass industry is no longer the same as more than ten years ago, the whole process of manual operation, and the current insulating glass processing equipment is mostly automatic and semi-automatic. It greatly saves manpower and material resources, and greatly improves the processing efficiency of insulating glass.
The application range of insulating glass is constantly expanding, from the previous single door and window application, to architectural glass curtain walls, automobiles, airplanes and so on. The wide range of applications has allowed more people to see the huge business opportunities in the insulating glass processing industry, and more people have begun to pay attention to insulating glass and the production of insulating glass. There is a lot of equipment in the insulating glass processing equipment, and I will tell you about the popularity of insulating glass processing equipment, as well as the specific **schedule of these insulating glass processing equipment, the ** of the insulating glass gluing machine.
Insulating glass processing equipment all serve insulating glass production lines, before we learn about insulating glass processing equipment, we need to understand what steps are needed in insulating glass production.
In the process of producing insulating glass, the following links are roughly required: cutting, edging, cleaning and drying, frame making, drying, gluing, upper frame, laminating and pressing, sealing, curing and other processes. The equipment required varies from process to process.
Glass cutting machine, washing and drying machine, aluminum strip bending machine, butyl glue coating machine, insulating glass gluing machine, loading machine and so on.
We have just given you a detailed explanation of the insulating glass processing equipment used in the production of insulating glass. Next, I will give you a detailed description of the specific ** list of insulating glass processing equipment.
Insulating glass processing equipment list:
Glass cleaning agent: The overall **** is about 10,000.
Aluminum strip bending machine: the overall **** is in 10,000.
Butyl glue coating machine: the overall **** is about 10,000.
Insulating glass gluing machine: the semi-automatic insulating glass gluing machine as a whole is about 10,000 yuan, and the automatic insulating glass gluing machine as a whole is about 250,000-300,000 yuan.
Glass loading machine: the automatic loading machine is about 140,000-160,000.
From the above table, we can clearly see that the ** of every piece of equipment in the insulating glass processing industry is not low. In addition, most of the employees in our insulating glass processing industry are ordinary working people, and there is not so much capital base. This requires us to select insulating glass processing equipment, and how to select so that practitioners in the insulating glass processing industry can get more discounts.
Of course, the purchase of insulating glass processing equipment is also a very difficult matter. For the sake of time, I won't go into too much detail here. If you have any questions, you can contact Tangshan Chenglin CNC, and we will find a special time to open a special topic to explain to you how to choose insulating glass processing equipment, which is more practical?
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The equipment of Baimai Chengcheng is good.
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Invest in insulating glass.
The factory needs about 1 million.
Normal: cutting pusher: 150 yuan. If you grind the edge, you only do hollow, you don't need to buy, because the tempered should be processed outside, it is better to buy the tempered sheet directly and come back, and clean the hollow machine for 90,000 yuan. Butyl glue.
machine 20,000 yuan. Glue machine 100,000 yuan. Glass inventory 100,000 yuan.
Cutting machine: Petro 2800 type, 520,000 yuan, CLP 350,000 yuan, in fact, in the early stage of the factory, you can temporarily ignore the cutting machine, you can buy an automatic rewinding table.
Manual cutting: hand knife; 30-200 yuan; Drag knife 60--1500 yuan, the hollow plant drilling is still relatively small, the point barge hollow is to be tempered, can only let the tempering plant do a good job. An electric drill.
300 yuan is fine. Don't punch the hollow, the equipment 2400 plate pressure is generally 120,000 to 250,000, too high-end is not necessary, after all, the target object is the building.
Composite strip insulating glass, the horizontal glass washing machine, horizontal glass heat sealing machine can be used, it is aluminum spacer insulating glass plus a butyl glue coating machine.
The first choice for the cutting machine is Paulo, and the choice for the edging machine is Bavaroni.
Benteler is selected for cleaning machines, and a complete set of Lisec is selected for hollow equipment. It is the best configuration, and an assembly line is about thirty or forty million. The budget is limited to use domestic equipment, the technical team is to have, and the best places are more supportive of the energy-saving market, and the corresponding is also very strict, and it is not possible to meet the requirements.
Prospects: The development of domestic insulating glass and the development of insulating glass in the market began in the early 60s in China, and the trial production of Shenchi Zao was successfully built in Shenyang Glass Factory in the early 70s, and it began to be promoted and applied. The key sealant is used for insulating glass.
With the rise of the demand for insulating glass in the domestic market, the development and production of insulating glass production units and supporting sealing materials have progressed smoothly in the direction of localization, and have made great progress. The production process of insulating glass has undergone welding, welding and gluing, and is still dominated by gluing, and a new generation of rubber strip process has also entered the Chinese market. This new process of the strip method is a combination of butyl rubber, wavy aluminum strip and desiccant.
All-in-one process.
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Summary. Glass is an amorphous inorganic non-metallic material, which is generally made of a variety of inorganic minerals (such as quartz sand, borax, boric acid, barite, barium, barium carbonate, limestone, feldspar, soda ash, etc.) as the main raw material, and a small amount of auxiliary raw materials are added. Its main components are silica and other oxides.
1] The chemical composition of ordinary glass is Na2SiO3, Casio3, SiO2 or Na2O·CaO·6SiO2, etc., and the main component is silicate double salt, which is an amorphous solid with irregular structure. It is widely used in buildings to insulate wind and light, which is a mixture. In addition, there are colored glasses that are mixed with oxides or salts of certain metals to show color, and tempered glass that is prepared by physical or chemical methods.
Transparent plastics, such as polymethyl methacrylate, are sometimes referred to as plexiglass.
Hello! I'm glad to answer for you! Hello, the top ten brands of hollow and fast glass production with mold line are CSG SG, Xinyi Glass XYG, Yao Pi, Kibing Kibing, Jinjing G-Crystal, Taiwan Glass, China Glass CNG, North Glass, Grant Glass, and AVIC Special Glass.
Glass is an amorphous inorganic non-metallic material, which is generally made of a variety of inorganic minerals (such as quartz sand, borax, boric acid, barite, barium, barium carbonate, limestone, feldspar, soda ash, etc.) as the main raw material, and a small amount of auxiliary raw materials are added. Its main components are celery and other oxides. [1] The chemical composition of ordinary glass is Na2SiO3, Casio3, SiO2 or Na2O·CaO·6SiO2, etc., and the main component is silicate double salt, which is an amorphous solid number with irregular structure.
It is widely used in buildings to keep wind and light out, and is the first substance of the mixture. In addition, there are colored glasses that are mixed with oxides or salts of certain metals to show color, and tempered glass that is prepared by physical or chemical methods. Transparent plastics, such as polymethyl methacrylate, are sometimes referred to as plexiglass.
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1. The original piece of glass that makes up the insulating glass. These glasses can be ordinary float glass, laminated glass, sunlight control glass, and many more. Due to the different original glass used, the role and place of use of insulating glass can also be different.
And due to the different requirements, two, three or more layers of original glass can be used.
2 space spacer layers and gases. In the spacer layer of insulating glass, first of all, in order to ensure the performance of the insulating glass, the spacer gas must be dry. The internal gas can be dry air, argon, or other special gases.
Generally, according to the requirements of different insulating glass, the thickness of the insulating glass spacer and the gas inside the insulating glass are also different.
3 edge sealing system. In the current international market, there are two recognized insulating glass edge sealing systems: one is the traditional cold edge sealing system (groove aluminum type), and the other is the warm edge sealing system (composite rubber strip type) represented by the American Swiggle rubber strip.
Due to the long application time of traditional aluminum trough insulating glass products in the international and domestic markets, they have been recognized by many people, while the warm edge system only began to be promoted in China in 1997, and the products have not been widely recognized. However, because this product is improved on the basis of traditional methods, the heat insulation and sound insulation performance of insulating glass are greatly improved, so it is more and more accepted by people and has been popularized soon.
Insulating glass manufacturing is to make two pieces of original glass, if you need tempered glass, then the original glass sheet is tempered, and then the middle is sealed with a rubber strip. Commonly used specifications are 5+9a+9a+12a+6 and so on.
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The insulating glass production line is a kind of glass deep processing equipment, which is mainly used to process and make insulating glass, and the original glass is cut into the insulating production line.
It is mainly cleaned, dried, made of spacer frame, filled with desiccant, and sealed first (coated with butyl glue).
Inspection, framing, pressing, second sealing (polysulfide glue or silicone glue), and lower film, the processed products are of high quality and fast processing speed.
There are four main stages in the insulating glass production line: the feeding section, the cleaning and drying section, the inspection section and the closing section. The four sections are all placed vertically at the same inclination angle, which is compact in structure, economical and practical, efficient and easy to maintain.
The cleaning box is made of stainless steel, and the conveyor roller is an acid and alkali resistant rubber roller; Through the plexiglass window, the glass cleaning situation can be easily observed at any time; The feeding section and the cleaning and drying section are driven by manual stepless speed regulation motor, and the glass runs smoothly at the best speed. The drying section uses a strong wind tilting air knife to dry the glass surface. The inspection section is equipped with a lamp, which can clearly check the cleaning quality of the glass; The closing segment has a glass positioning device and an aluminum frame positioning device, which can complete the functions of glass positioning and aluminum frame positioning.
The glass is supported and conveyed by the conveying rubber roller, and the conveyor roller is driven by the motor (roller section motor) through the frequency conversion governor through the sprocket, and the glass enters this section at low speed from the cleaning and drying section, and accelerates to the next working section after passing the inspection to improve work efficiency; The frequency conversion governor controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section.
The cleaning water channel system of the insulating glass production line is a circulation system, and its water tank is equipped with a constant temperature water heating device, and the water temperature can be automatically maintained in a reasonable range.
The water is pumped out of the water tank by the water pump, sprayed onto the glass surface through the spray pipe, and flows back to the water tank after cleaning the glass for recycling. If the water quality is poor, it is necessary to equip a water treatment device (provided by the user), and the water will enter the water tank after treatment and be recycled according to the above steps.
Air path system: The glass is dried by a fan through a pair of inclined air knives.
Debugging methods. 1. Place the insulating glass production line lightly in the installation position, and correctly place the position order of each section of the production line.
2. The fuselage is leveled. Adjust the height of the leveling bolt on the base of the machine so that the supporting surface of the conveyor roller and the supporting nylon wheel are of equal height, the back of the wheel on the inclined frame is coplanar, and the sections are relatively parallel, and then the lock nut is tightened.
3. Connect and fasten the parts that need to be connected between each section, and connect the transmission chain from the feeding section to the cleaning and drying section. Correctly place the fan and water tank, and connect the air duct and water pipe according to the waterway and air duct system diagram.
4. Comprehensively check whether all the fastener connections of the machine are loose due to transportation vibration, and tighten them piece by piece (especially whether the connections of each terminal block are loose).
5. The grounding wire is a soft copper core yellow-green insulated wire with a cross-sectional area of not less than 4 square millimeters, and the grounding resistance is not more than 4 ohms.
6. Connect the air source and check whether the pipeline is smooth and whether there is any damage. Compressed air pressure requirements.
7. Turn on the power supply and test whether the rotation direction of each motor is correct, and whether the transmission sprocket of each section is flexible and stable.
8. Clean the whole machine and tidy up the working area.
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It depends on what kind of insulating glass you are making, whether it is an aluminum spacer insulating glass or a composite rubber strip.
See what is the maximum size you want to produce insulating glass? How many square meters are planned to be produced per day.
According to your requirements, we will recommend you the corresponding machine.
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A hollow roller laminating machine + butyl glue coating machine + glue machine, if the production line in Beijing Hanjiang is more than 300,000, if it is 180,000 yuan in a small factory in Shandong or Hebei, it will come down. Relatively speaking, the equipment is not expensive, however, a hollow production line is equipped with at least 6 people per shift; Labor costs, site costs and various expenses are almost 300,000 yuan a year, and in terms of square meters, almost 30,000 square meters can be guaranteed; If you have an order quantity, you can still do it. A line can do almost 60,000 square meters a year.
Two pieces of glass, separated by an aluminum frame. It has the effect of sound and heat insulation.
5+6+5 insulating glass retail ** is generally about 65 yuan per square meter, plus the money of the shelf. The ** you ordered is a little scary. You can check it in this way, if the original price of the window without insulating glass is how much is one square meter, plus the part of insulating glass that is more expensive than ordinary glass, ordinary glass is 35 yuan per square meter (the retail price of single-layer glass is about 17-18 yuan).
There are many differences between hollow aluminum strips and warm edge strips, the biggest difference is that the warm edge insulation and energy-saving effect is better than that of aluminum strips, the traditional aluminum strips belong to the cold edge method, because aluminum conducts heat faster, so the energy loss is faster, in a narrow sense, the warm edge we talk about is any kind of spacer as long as its thermal conductivity is lower than the thermal conductivity of aluminum spacers. >>>More
Summary. The main cause of common problems in the glass curtain wall, such as "glass rain", insulating glass failure, lighting roof breakage and falling, one is the design. For example, the main stressed member aluminum profile column is not set up with 20mm expansion joints according to the specification, and the waterproof sealing treatment of the opening window is invalid or the number of sealing layers is insufficient. >>>More
This doesn't have much impact, so it depends on how big the material is and how big the aluminum strip is in the middle.