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The gradual development of panel furniture cutting machines has pushed the market to further improve cutting efficiency, reduce standby time (automatic loading and unloading system), expand the application area, and reduce operating costs.
Classification of panel furniture cutting machine:
1.Three-process panel furniture cutting machine. A very common economical cutting machine, specializing in the punching, cutting, groove drawing and other processes of panel furniture. The three heads can work alternately. For those who are just starting out and the budget is not very sufficient, you can consider it.
2.Double-station drilling bag + double spindle cutting machining center. A practical CNC punching and cutting machine, equipped with double spindle pneumatic tool change, row drill working together, professional for panel furniture punching, cutting, groove and other processes.
The double head can work alternately. This cutting machine punches and cuts slightly faster, and the boss with enough budget recommends getting to know it.
3.Fully automatic punching and cutting machine machining center. CNC standard panel furniture machining center, this machine can realize back plate slotting, vertical punching, rectangular cutting, special-shaped cutting, feeding, positioning, punching, slotting, cutting, blanking, automatic labeling and other functions.
At the same time, it is equipped with special cutting optimization software to optimize typesetting and reduce plate waste. Professional panel furniture production line, the owner of a furniture factory with sufficient budget is highly recommended to come to the factory.
Analysis of the characteristics of panel furniture cutting machine equipment:
1.The panel furniture cutting machine greatly improves the utilization rate of the board. With the milling cutter, the direction of the milling cutter can be arbitrarily reversed according to the needs of the wood, so that the heterosexual wood board can be cut quickly, and the average utilization rate of each board is squared.
2.The panel furniture cutting machine effectively saves labor. The panel furniture cutting machine can be operated by one person several machines, with the use of edge banding rotary line, which is completely controlled by the machine itself, and manpower only needs to simply operate some simple steps.
3.CNC woodworking cutting machine greatly reduces labor intensity. The labor cost of the enterprise has always been an important part of the capital chain of the enterprise, and the effective reduction of the labor cost can greatly improve the cash chain of the enterprise.
4.CNC woodworking cutting machine has fast cutting speed. The CNC cutting machine uses a mechanical arm to work continuously, which can work continuously for 24 hours and has high accuracy.
5.The panel furniture cutting machine has little dust. The latest dust suction technology is used to ensure that the panel furniture cutting machine does not raise dust when working.
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Classification of panel furniture cutting machine:
Fully automatic dual-process cutting machine.
Fully automatic three-process cutting machine.
Fully automatic four-process cutting machine.
The above are divided into those with row drills and those without row drills.
The double process is two spindles, the three processes are three spindles, and the four processes are four spindles. The one with the drill is about 30,000 pieces more expensive than the one without the drill. It is not clear that you can consult Xingcan CNC cutting machine manufacturers.
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Double-process CNC cutting machine with row drilling, three-process CNC cutting machine, four-process CNC cutting machine, woodworking machining center.
Double-process, three-process, and four-process are all multi-process.
The difference between multi-process and machining center:
1. Object-oriented is different.
The multi-process woodworking cutting machine is oriented to the mid-end customer group, and is suitable for solid wood doors, cabinet doors, sliding doors, paint-free doors, lacquer doors, soft package doors and other simple colors, and can be completed with 2-3 knives. The woodworking machining center is aimed at all high-end customers, and it can produce works with complex colors, different shapes, and high precision, which require many knives to complete.
2. The principle of changing the tool is different, and the multi-process woodworking cutting machine has multiple heads, such as: the three-process woodworking engraving machine has three heads, and different types of knives are installed on the three heads. Woodworking machining center is only one head, but he has a tool magazine, different models have different tool magazine capacity, there are 8, 12, etc., according to the shape of the tool magazine and the way to change the tool there are disc tool change, hat type tool change, row type tool change, etc., when changing the tool, the head moves to the tool magazine, select the tool you need, come back and continue to carve.
3. The engraving speed and accuracy are different.
Because of the high quality and high configuration, the woodworking machining center is better than the multi-process woodworking cutting machine in terms of processing speed and engraving accuracy.
4. The control system is different.
The multi-process woodworking cutting machine is generally used by Shanghai Weihong control system, and the woodworking machining center is generally a new generation CNC system.
5. The functions are different.
The multi-process woodworking cutting machine can be operated in simple steps such as engraving and drilling, while the woodworking machining center also has the functions of cutting, engraving, side milling, chamfering and so on in addition to the engraving function.
6. In addition to the above differences, they also have some things in common, such as: they can automatically change tools, and the carving speed and accuracy are higher than those of ordinary woodworking cutting machines.
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The traditional equipment for the production of panel furniture includes sliding table saws, edge banding machines, and row drills, but now many of these traditional equipment have been replaced by CNC equipment. Such as: electronic cutting saw for mass production, customized production of CNC cutting machine, CNC row drilling, etc.
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1. Non-hole process CNC cutting machine.
2. In-line automatic tool changing cutting machine.
3. Four-process cutting machine.
4. Non-porous process with row drill bag cutting machine.
5. CNC machining center for sub-mother saw.
6. Four-process cutting machine.
7. In-line automatic tool changer cutting machine.
8. Non-porous process with row drill bag cutting machine.
9. CNC wooden door keyhole machine.
10. Lead screw CNC cutting machine.
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There are three main types of cutting equipment commonly used in panel furniture: electronic saws, machining centers and sliding table saws.
1. Electronic saws.
The electronic saw is now a commonly used standard machine for whole house customization enterprises, and domestic and foreign brands are common brands such as Haoma, Bias, Far East, Nanxing and so on. The electronic saw is suitable for batch processing and has high processing efficiency. It is especially suitable for the production of stable retail orders or engineering orders.
There are two kinds of feeding methods of electronic saws: front loading and rear feeding, mainly in terms of structure, as for efficiency, it also depends on the requirements of the plate that needs to be cut. At present, most of the materials used in furniture factories are vertically cut, and then cut horizontally or vertically according to the actual situation. Then the feeding machinery is basically horizontal plate, that is, it must be cut horizontally first, and then cut according to the actual situation.
The front loading is suitable for all furniture factories, while the rear loading can only be used by manufacturers who need to produce a large number of products.
2. Machining center.
The processing center is also a kind of auxiliary cutting equipment configured by the whole house customized enterprise, and the common brands at home and abroad are Haoma, Bias, Jidong, Nanxing, Xinghui, Haogeng and so on. CNC cutting machining centers are particularly suitable for flexible and customized machining needs, and the efficiency is extremely high.
The machining center has manual loading and automatic lifting table loading methods. In European and American furniture production plants, CNC cutting processing centers are equipped with automatic loading and unloading devices, workers only need to put the plate on the automatic feeding table, and the machine will automatically grab, position, automatically paste bar code, automatically cut and automatically punch vertical holes. After the processing is completed, the automatic unloading device pushes the sheet onto the conveyor belt and vacuums it at the same time, at which point only one person needs to pick up the material at the unloading point.
3. Sliding table saw.
As a commonly used equipment in furniture enterprises, the sliding table saw is also used as an auxiliary cutting equipment for whole house products, and the feeding method is manual feeding, which is generally used to produce small plates in the whole house custom enterprises, as a supplementary equipment for electronic saws and machining centers.
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First of all, there are two kinds of cabinet and door panels for panel furniture, which can depend on their own situation, and there is not much money to do only one kind of leftover, or they can be done as dao.
The cabinet is mainly used for cutting, punching three-in-one holes, edge sealing, and assembly. The old version of the home has a sliding table saw cutting, row drill punching, edge banding machine edge banding. In the new version, use the cutting machine to directly cut the material and punch the front hole; After the edge banding machine is used for automatic edge banding, the side hole machine makes the side hole and wooden pin hole of the three-in-one hole.
In general, a cutting machine, an edge banding machine, and a side hole machine are required.
The door panel is relatively simple, mainly for modeling, cutting and polishing, laminating, and hinge holes. Generally, the cutting machine is used for modeling and cutting. At present, the cutting machine can also be cut, as long as the board is not too bad and not linting, the polishing step can be omitted, directly laminated, and then the hinge hole is hit with a hinge machine.
Some door panels need to be printed with UV color printing machines to do some floral decorations or something. In general, you need a cutting machine, a laminating machine, a UV color printing machine (not a must), a polishing machine (a cheap manual one, and a general good point plate is not needed), and a hinge machine.
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Now there are basically four process cutting machines that are used more. Double-spindle plus row drilling. Disc tool change. In-line tool magazine.
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Now it is widely used in double-process drilling and cutting machine, four-process cutting machine, disc tool change machining center, etc., these are front-end cutting equipment, for side drilling equipment, laser side hole machine and CNC five-sided drilling and CNC six-sided drilling are generally used.
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There are three process cutting machines, four process cutting machines, with drilling, without drilling, Xingcan CNC is customized according to customer needs. What needs to be done.
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It is divided into several processes, which use different models of machines.
1. Door panel - machining center, with automatic tool change function, generally 8 tool magazines are completely sufficient.
2. Cabinet body - two spindles plus row drill package, one spindle slotting, one spindle cutting, row drill is used to punch vertical holes, the processing efficiency is relatively fast, and the efficiency is relatively high.
3. Door panel cabinet - disc tool magazine plus row drill package, which can not only process the door panel, but also process the cabinet.
There were about 300 manufacturers of engraving machines and cutting machines in Jinan, including some small workshops and the like, but after this year's environmental storm, it can be said that many people who buy small manufacturers of machines can no longer find manufacturers, and it is worth thinking about after-sales. At present, 90% of the country's cutting machines are produced in Jinan, Jinan is the base of cutting machine production, in Jinan can rank among the top three manufacturers, Xinghui, Kuaike, Pinmai are first-line brand enterprises, quality and service do not have to worry, now a machine is about ten or two hundred thousand, I believe that for most people this money is a very important amount of money for most bosses, do not choose a small manufacturer for twenty or thirty thousand yuan, regret for a lifetime. In fact, buying a machine is not to make money, like some bosses buy back, half a year to process and repair the machine, although I think it is a bit exaggerated to say this, but it does exist, hundreds of thousands of equipment, can not be used, you say that the heart of the bet is not betting, so buy the machine to choose carefully.
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