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What is the concept of slightly better?
Slightly better panel furniture factory configuration: electronic saw HOLZMA HPP180 cutting, brandt780 edge banding machine, week PTP160 machining center drilling and milling, such a three-piece set of 2 million can be done. There can also be a good configuration, but it is very expensive, and the above is the general configuration of a relatively large-scale panel furniture factory.
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Cutting is the first link, and the latest electronic cutting saw developed and designed by Guangzhou Zhengtai can be comparable to imported cutting saw. Guangzhou Zhengtai Machinery Equipment specializes in the production of electronic cutting saws, with forward material type, rear feed type, automatic vertical and horizontal cutting saw;
The front loading electronic cutting saw is the front feeding and cutting, and then continue to discharge from the front after cutting. Then the feeding is to feed from the position of the feeding table at the back, and the front is discharged after cutting. The front loading is suitable for all furniture factories, while the rear loading side can only be used by manufacturers who need to produce a large number of products.
Zheng Tai electronic cutting saw, also known as Zheng Tai computer cutting saw. It not only retains the flexibility of the traditional electronic cutting saw to randomly arrange the blanking data, but also expands the characteristics of intelligent data import, wireless remote control start and stop operation, remote monitoring and so on; Intelligent operation customer service manual input of blanking data low efficiency, low plate interest rate shortcomings, and added order design, order optimization, hole design, remaining material management, typesetting optimization, barcode printing, warehouse management and other practical functions, not only support for the design software for Yuanfang, Huaguang, CV, etc., but also support Microsoft Excel handmade material list, with a powerful optimization of typesetting programming function, can easily construct a simulation of real problems of the actual operation; When workers operate the equipment, they only need to place the workpiece according to the prompts of the computer interface, and the blanking size data is intelligently refreshed by the computer and operated with one click. General workers only need 2 hours of training to take up their posts.
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The panel furniture production line consists of equipment.
The cabinet production solution is mainly composed of seven kinds of equipment: four-process cutting machine, edge banding machine, saw blade side hole machine, precision saw, curved straight edge banding machine, single-head hinge drilling machine and chamfering machine, which can be used to process and produce panel furniture, cabinets, wardrobes, panel furniture, children's furniture and other cabinet manufacturing and processing;
1. Four-process cutting machine.
Introduction: The four-process cutting machine is a cost-effective CNC cutting machine with manual assisted feeding, automatic positioning, optimization of automatic cutting, punching, and slotting, replacing the traditional sliding table saw and electronic cutting saw, getting rid of the dependence of the traditional cutting mode on workers, and the vertical hole is also completed in one go.
2. Double repair edge banding machine.
Introduction: The automatic edge banding machine is mainly used for the edge banding of the board of panel furniture, so that the board produced by the cherry blossom is beautiful.
3. Side hole machine.
Introduction: The side hole machine is developed for the design of panel furniture wardrobes, suitable for the design of cabinet wardrobes and panel furniture, and can complete the side punching of three in one side holes, wooden pin holes, blind holes, fixed grooves, and through grooves.
4. Precision saw.
Introduction: Precision saws are suitable for processing various MDF, particleboard, wood-based panels, ABS boards, PVC boards, plexiglass boards and solid wood and other wood structures, and the longitudinal and cross-cutting of boards with similar hardness.
5. Curved straight line edge banding machine.
Introduction: The curved straight edge banding machine can be applied to the edge banding operation of plate straight line and irregular frame of answering arc.
Introduction: Single-head hinge drill application range: mainly for loose leaf and hinge drilling, used for hinge drilling of furniture door panels, such as wardrobe door panels, cabinet doors, office furniture door panels, etc., the drilling position can be adjusted longitudinally and horizontally, which is convenient and quick to adapt to the drilling processing requirements.
6. Profiling and trimming machine.
Introduction: The profiling corner trimming machine is used for the trimming work after the edge sealing of the cabinet door, and the four corners of the door panel after the corner trimming are smooth and consistent.
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Panel furniture requires different equipment depending on your processing needs. Here are a few options you can consider.
Non-porous process cabinet production line:
The non-porous process cabinet production line is mainly used for processing non-porous process cabinets. The equipment required mainly includes the saw blade cutting machine and the saw blade side hole machine, in addition to the ordinary cutting and punching, the saw blade is mainly used to pull the crescent slot.
Blister door production line:
The blister door production line mainly includes in-line automatic tool changing cutting machine, polishing machine, laminating machine and hinge drill. The general pattern of the blister door is much more complex than that of the cabinet, and the number of cutter heads required is larger. The in-line tool changer has a in-line tool magazine, which can be equipped with 12, 16, 20 and other different numbers of cutter heads, and automatically change the tool without labor.
After the cutting machine is processed, a polishing machine is required to polish and polish the surface of the plate. Subsequently, the laminating machine is used for lamination, and the hinge drill is used for punching holes.
Three-in-one cabinet production line:
The main equipment of the three-in-one cabinet production line includes four-process cutting machine, edge banding machine and polishing machine. Four-process cutting machine, four knives can achieve 0 seconds tool change, edge banding machine is used for edge banding, and side hole machine is used to punch side holes. For small equipment, you also need precision saws, curved edge banding machines, hinge drills, chamfering machines, etc.
The precision saw is used for cutting the sizing of the plate, which can achieve a 45-degree angle cutting. The curved edge banding machine can achieve curve edge banding that cannot be achieved by the automatic edge banding machine, and the chamfering machine is to trim the corner of the cabinet after edge banding.
Cabinet door production line:
If you produce both cabinets and doors, you need more equipment, generally speaking, including in-line automatic tool changer CNC cutting machine, edge banding machine, side hole machine, polishing machine. Laminating machine, etc. The rest of the small equipment requires precision saws, metal strip cutting machines, hinge drills (single or double heads can be selected according to actual needs), stacked arm edge banding machines, etc.
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First of all, whether it is a cabinet door or a cabinet body, the CNC cutting machine is indispensable, the CNC cutting machine undertakes the task of cutting the plate, pulling the groove, and punching the vertical hole.
CNC cutting machineIt is mainly divided into three-process CNC cutting machine, four-process CNC cutting machine, two spindles + row drilling machining center, disc tool change machining center, disc tool change + row drilling machining center.
The cabinet can be made of three-process and four-process CNC cutting machine, disc tool change + row drilling machining center, two spindles + row drilling machining center.
The cabinet door can be made of three-process and four-process CNC cutting machine, disc tool change machining center, disc tool change + row drilling machining center.
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The CNC equipment used to make panel furniture is also the CNC cutting machine, and the CNC cutting machine has different models, but the function is poor, that is, the processing efficiency is different. If you have sufficient funds, you can buy CNC row drills (five-sided drills or six-sided drills). Other equipment is also used, but not numerically controlled.
Automatic edge banding machine, special-shaped edge banding machine, sliding table saw, hinge hole machine and so on.
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CNC cutting machines are needed to make panel furniture (four-process CNC cutting machine, double-process CNC cutting machine with row drilling, woodworking machining center).
Side hole machine, blister machine, edge banding machine.
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Sliding table saws, row drilling rigs, and gong machines are indispensable. If possible, there are a few things that are also commonly used, such as cold presses. Other gadgets are also essential, such as nail guns, grinders, and air pumps.
The first three are 50,000 and the gadgets are 10,000. 8 workers, minimum configuration. Now the average price of carpentry is 3,000, no matter how low it is, you can't recruit a master.
8, how do you have to prepare a year's salary, 240,000. A technician (draftsman), a clerk is a must, and if you manage it yourself, you can save one or two production management. The factory asks for money, right?
The computer costs money (for office use), it also costs money to buy hardware for materials, and you have to have a car, at least one van or something, preferably a truck.
In short, 500,000 yuan, a smallest panel furniture factory (not to do paint, to do paint factory, this price can't be done) can be established, and operate for a year, if you can't make money back within a year, hehe. This is to build a factory, if it is a workshop or something, it is another calculation. In fact, a solid wood furniture factory can save a little more than the board type, but it can't save much, and solid wood has requirements in technology and purchase.
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If you don't make special-shaped furniture and don't make high requirements, it's actually simple. First of all, the cutting domestic sliding table is sawed; The domestic edge banding machine does not have tracking, and the sealing thin edge banding tape; Punching, three rows of drilling. Simple panel furniture, the connection should not be punched, invisible, directly tap the screws, so that there is no problem with general cabinets and the like.
It is not good to play self-tapping screws on the table, and use eccentric parts.
In addition, some auxiliary equipment, air compressors, drills and the like.
Plates, edging, glue, hardware, transportation, installation, and personnel should be considered below.
At first, I looked for a few fewer people, and I did it while groping, but 20w was a little nervous.
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Panel furniture requires edge banding machines, cutting saws, row drills. The manufacturers of these kinds of machines, the national quality is better: Hongya (Far East), Nanxing, Ma's.
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The first floor is very professional and detailed, and I agree with it very much.
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The production of panel furniture mainly includes processes such as blanking, hole and groove processing and edge banding, and the available machinery and equipment include:
1. Blanking: sliding table saw, electronic saw, engraving machine, blanking and punching machine.
2. Hole and groove processing: row drilling, CNC drilling, machining center, five-sided drilling, side hole machine, engraving machine, blanking and punching machine.
3. Edge banding: edge banding machine (fully automatic, semi-automatic, manual, with groove drawing, with pre-milling, with side holes.
Precautions: 1. How to choose the above equipment to form a production line needs to be determined according to the budget, the complexity of the product (whether it is more square or fully customized according to the customer's room type and needs), output, and the ability of production software.
2. With the continuous upgrading of people's pursuit of personalization and quality, the production of customized furniture should first choose the software that meets the needs of customization, and then choose the production equipment.
3. You can participate in the furniture and equipment exhibition, and it is best to make a decision on the use of other furniture factories after inspecting the use of the software and equipment you have intent.
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The basic craftsman of panel furniture is like this, wood-based panels (particleboard, fiberboard, etc.) cutting, edge banding, punching, the most basic three steps, so that you need the equipment for cutting, which can be a simple sliding table saw or hundreds of thousands of electronic cutting saws, edge banding can be manual edge banding machine, or more than one million linear edge banding machine, punching can be done by row drilling, or it can be a machining center. If it involves special-shaped shapes, it can be milled by hand, or it can be achieved by a large machining center.
To put it simply, as long as there are three basic pieces through hardware, panel furniture can be produced. In recent years, the panel furniture market has been very good, and it is getting bigger and bigger. If you need to, please contact me, I hope you can help.
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Edge banding machine, cutting saw, row drilling.
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What mechanical equipment is needed for panel furniture.
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The selection of edge banding machine pays attention to the shape of the product, and it is best to add a portable edge banding machine if there is a need for special-shaped edge banding.
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The equipment should be determined according to the output or budget.
Ordinary cutting machine + ordinary edge banding machine + side hole machine is about 200,000 yuan, and some small auxiliary equipment is added.
Automatic loading and unloading cutting machine + automatic tracking pre-milling edge banding machine + five-sided drill, about 50 to 1 million investment.
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To make custom panel furniture, you have to buy at least three pieces of equipment, and the investment budget ranges from 200,000 to 1 million, which is determined according to your actual production needs and budget. For example, the CNC cutting machine of Gerte Machinery is more than 100,000, the automatic edge banding machine is more than 70,000, and the side row drilling is more than 70,000.
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25 60w can be on the line. Specifically**, when you choose a first-line brand, the machine is still a miscellaneous brand.
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The panel furniture production process includes: panel blanking, hole and groove processing and edge banding, and the available machinery and equipment include:
1. Plate blanking: sliding table saw, electronic saw, CNC cutting machine, machining center, etc.
2. Hole and groove processing: woodworking row drilling, machining center, five-sided drilling, six-sided drilling, side hole machine, portable punching equipment.
3. Plate edge banding: the specific functions of the edge banding machine (fully automatic, semi-automatic, manual special-shaped) can be freely selected: pre-milling, gluing, pressing, front and rear alignment, rough repair, fine repair, tracking profiling, edge scraping, polishing.
4. If you also make cabinet doors (molded doors), you also need a grinder, a laminating machine, and a hinge drill.
The above equipment can be selected to form a production line, which is considered according to the budget, local customer group, process requirements, output and other factors. In-depth consultation can contact me, 12 years of experience in panel woodworking machinery, I hope my profession can help you.
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First of all, use CNC cutting machine, side hole machine, edge banding machine, laminating machine.
Features: 1. Perfect combination of optimized cutting, drilling, slotting and automatic cutting, uninterrupted process, maximum efficiency output, strong compatibility, and seamless connection with a variety of single arrangement software;
2. The imported dual-channel CNC system can be used to complete the labeling processing task at the same time, the operation is simple, and ordinary people can complete the operation after simple training, without professional knowledge;
3. 6 large-area vacuum adsorption tables are adopted, which can adsorb plates of different sizes, and the smallest open plate can reach 25mm;
4. The patented structure of the whole machine has a secondary dust removal structure, which is very environmentally friendly, completely solves the shortcomings of the "dust" of the feeding belt, and can realize continuous work without manual intervention;
5. With power-off memory function, when the feeder is working, if there is a sudden power failure in the factory, the equipment can continue to work after the call, and there is no need to return to the origin;
6. The automatic loading and unloading, dust removal and positioning system can effectively reduce the manual quota, reduce labor intensity, improve production efficiency and reduce production costs;
From the perspective of the head structure, you can choose a four-axis punching machine or a two-axis punching machine. Four-axis blanking machines are very economical. One axis pulls everything in the back plate groove, and two shafts punches; The two-axis bag opener is the fastest and most efficient equipment for the cabinet, one axis pulls the back plate groove, everything, the drilling bag has 9 drill bits, and it is used for professional drilling.
From the perspective of form, a single station (a working face) is economical; Fully automatic loading and unloading (with loading and unloading platform) has a high degree of automation, fast speed and reduced manual intervention; The double station (two working faces) table is suitable for mass production.
Second, the side hole machine.
Features: 1. The machine tool is processed by a large-scale CNC five-face milling machining center, and the accuracy is guaranteed.
2. The operation is simple, and ordinary workers can go to work after 1 hour of training.
3. No need for any software support and docking, support all cutting machine equipment;
4. Adopt laser scanning infrared positioning, put and play, and flow operation.
5. Adapt to the size of the plate and intelligently judge the blanking.
6. Heavy-duty bed, CNC five-sided milling, drilling, tapping forming.
7. High-speed closed-loop servo motor and transmission combined with imported reducer, high-speed and high-precision.
Function: Punch out side holes, blind side holes, and side slots. The maximum processing plate is 1220*2440, and the minimum plate is 100*50;Adapt to the size of the plate and intelligently judge the blanking.
3. Automatic edge banding machine.
It mainly includes the fuselage, various processing departments and control systems. The main processed components are: pre-milling, gluing, edge banding, grinding head, rough trimming, finishing, contour tracking, scraping, polishing.
It is mainly used for edge banding of panel furniture. It has the characteristics of automation, high efficiency, high precision and beauty.
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