What materials can be customized for aluminum profile protective cover?

The ordinary aluminum profile protective cover baffle department is generally composed of mesh grids, and the baffle composed of mesh mesh is cheap and simple to install. Generally, robots and other equipment like to use yellow sprayed mesh to make baffles, which can not only protect the machine but also play a warning role, so that the workshop personnel can work around the robot to avoid accidental injuries.

Slightly more high-end aluminum profile protective cover baffle will choose acrylic sheet, acrylic plate is transparent, but the color is diverse. In this way, when you are close, you can clearly see the scene behind the baffle, which is convenient for future maintenance.

The most important material of the aluminum profile protective cover is actually the aluminum alloy plate, which has high hardness, generous appearance, and much better collision resistance than the grid Her acrylic plate. Of course, ** is also a little higher than other materials. Generally, when large-scale equipment operations have extremely high environmental requirements, it is the best choice to use aluminum alloy plates to make aluminum profile protective cover baffles.

Aluminum profile equipment protective cover material, the frame must be made of aluminum profiles, the specifications usually used are 4040 and 4080, these two specifications are more affordable or more close to the people, aluminum profile equipment protective cover is made of aluminum profile plus some supporting connectors and some equipment protective cover baffle combination, the general equipment protective cover baffle material will use plexiglass (acrylic plate), aluminum alloy plate, pure aluminum plate, MDF and stainless steel plate and ordinary glass plate, In fact, you can choose any kind of plate, mainly depending on the actual needs.

First, the advantages of production:

1. The shield is customized with aluminum profiles, no welding, easy assembly and disassembly, short construction period, can be quickly put into use, and reduce the time cost of the enterprise.

2. The surface of the aluminum profile is anodized, which is beautiful and anti-corrosion, and there is no need to paint it in the process of use, which reduces the maintenance cost of the shield in the later stage.

3. The aluminum profile has various specifications and rich connection methods, and the shield can be customized according to customer needs to meet different needs.

4. The aluminum profile has good expandability, and the groove design allows it to be installed without disassembling the profile during the installation process, and the bolts and nuts can be installed at any position, and the process of modifying the shield is simple and easy to operate, which is conducive to the later transformation of the factory.

Second, the advantages of use:

1. The shield can play the role of dustproof, noise-proof, partition and protection, and can also play a beautiful role. Therefore, the aluminum profile shield has more functions, and can be used in different places to play different roles.

2. Caers can be installed at the bottom of the aluminum profile shield to achieve free movement, and it is more convenient to use and handle.

3. Doors and windows can be installed on the shield to facilitate the entry of materials and the operation of personnel. It can also be made into a closed type to reduce the influence of the external environment on the inside of the shield.

4. The shield made of aluminum profile has good load-bearing, adopts the way of internal connection, is smooth and has no burrs, and will not become a new source of danger.

5. The aluminum profile shield is oil-resistant, corrosion-resistant, impact-proof, and strong for a long time during use. (Look).

1. There are many styles.

There are many specifications of aluminum profiles, many connection methods, many types of accessories used, and there are many materials and colors to choose from.

2. Strong and beautiful.

The aluminum profile protective cover is strong and beautiful in two aspects, one is that the aluminum profile itself is strong and beautiful, light weight, good load-bearing, and the surface is beautiful and anti-corrosion after anodizing. Second, the installation of aluminum profile protective cover on mechanical equipment can extend the service life of mechanical equipment and ensure the smooth operation of mechanical equipment, beautiful and strong.

3. Low noise.

The protective cover can wrap the machinery and equipment well, reduce the noise caused by vibration, and purify the use environment of the workshop.

4. Easy to operate.

When many mechanical equipment is running, personnel cannot observe at close range, and after using the protective cover, personnel can operate and observe at close range, and human-computer interaction has become frequent.

Industrial aluminum profile safety fence is a kind of product with warning effect used to protect large-scale automated machinery and equipment in the factory workshop, as well as the personal safety of production personnel.

Aluminum profile safety fence.

The role of the protective cover:

1. Dustproof, protect the equipment, the dust cover isolates the equipment from the outside world, and the dust is not easy to enter, which can greatly extend the life of the equipment.

2. To protect the operator, the equipment will inevitably have problems in the working process, and the use of aluminum profile protective cover to separate the equipment from people can greatly reduce the risk of accidents.

3. Reduce noise, the noise of equipment operation is very large, isolate it with aluminum profile protective cover, which can make the workshop much quieter, and the mood of employees is more stable.

4. Neat and beautiful, the industrial aluminum profile is beautiful and generous, which is used to make the equipment dust cover, so that the workshop is more tidy and the atmosphere is high-grade.

1.It is a transparent panel, including acrylic sheets, glass plates, etc. The use of these panels allows for both protection and a clear view of the machine's operation.

2.It is opaque panels, including aluminum-composite panels, composite panels, wood panels, etc. There are some machine covers that are designed to block out light and block noise, so it is better to use opaque panels.

3.It is sheet metal. In fact, sheet metal parts also belong to opaque panels, but sheet metal parts are available in colors, which can be blue, gray, white, and so on.

There are many types of protective covers, and there are also many aspects of life that are used. Judging from Qiyu's more than 10 years of customization experience.

1) In order to prevent the fingertip from passing by mistake and causing injury, the width of the opening: diameter and side length or the size of the short axis of the oval hole should be smaller, and the safety distance should not be less than 35mm.

2) In order to prevent the fingers from passing by mistake and causing injury, the width of the opening: diameter and side length or the size of the short axis of the oval hole should be smaller, and the safety distance should not be less than 92mm.

3) In order to prevent the palm (excluding the first metacarpophalangeal joint) from passing by mistake and causing injury, the width of the opening: diameter and side length or the size of the short axis of the oval hole should be less than 20mm, and the safety distance should not be less than 135mm.

Machine guards are used to protect machine tools. He can protect the surface of the machine from external corrosion and damage. He has very. Scope of application With the continuous improvement of machinery and equipment, the requirements of the protection system are also correspondingly increased.

Aluminum profile equipment protective cover is also called machine cover, electrical cabinet, cabinet, etc. It is generally used outside the equipment to protect the machine, make the machine look beautiful and generous as a whole, and also to facilitate the operation of workers and ensure the personal safety of workers. First of all, before making the protective cover, we must confirm the size of the equipment, and make reasonable customization according to the size of the equipment, otherwise the outer cover made is not matched with the equipment and cannot be used, and at the same time, when measuring the size of the equipment, we must consider the size of the door, window and operating table according to the part of the equipment to be operated.

After determining the size of the equipment, we should choose the appropriate profile specifications according to the size of the equipment and the bearing weight of the equipment to make the outer cover of the equipment, the cross-section of the profile is too large or too small to cause waste, or the load-bearing capacity does not meet the requirements.

After designing the profile, we need to consider the connection method, because the protective cover is generally equipped with a board or acrylic, grid, etc., so we have to consider the connection method when designing. There is also a need to consider the normal operation of the machinery and equipment, the amplitude of vibration, if the amplitude of vibration is large, then it is necessary to use a combination of internal and external connections, so that it will be strong when used. If the vibration amplitude is not large, one of the inner and outer connections can be selected.

Aluminum profile equipment protective cover custom pay attention to the following points:

1.Understand the use scenarios and uses of aluminum profile protective covers, and the technical requirements are different for different use scenarios;

2.Aluminum profile specification selection of aluminum profile equipment protective cover;

3.What material is used for the aluminum profile equipment protective cover?

4.Shipped to**, installed in**, whether the scheme is convenient for transportation and easy assembly.

1. Size. The size requirements of the shield customization have been explained in detail before, and you can go to the ** to find the article "Size Requirements for the Customization of Aluminum Profile Shields" to understand. In a word, the custom size of the shield is not set in stone, and it should be customized according to the size of the machine, otherwise it will affect the normal use of the machine and equipment.

2. Drawings. Drawings are more important for the customization of the shield, and CAD drawings need to be drawn before customization, and this process can be completed by the profile manufacturer's technology or by the customer himself. After having CAD drawings, aluminum profile manufacturers can process and assemble according to the drawings to ensure that the entire customization process is carried out in an orderly manner and there will be no leftovers.

3. Specifications. The profile specifications used in the general shield should be selected according to the load and size of the machine. If the bottom of the shroud is not used to support the machine, but is only used as a protective frame, the 30 and 40 series profiles are sufficient.

If the entire machine needs to be supported, the appropriate profile size is selected according to the weight of the machine.

Need to know what kind of equipment or robot you want to protect and how big is the working area? Note that this refers to the size of the work area, not the size of the device or robot. Because some equipment and robots work on mobile.

The first step in the customization of the protective cover of aluminum profile equipment is to know what the size, size and height of the protective cover are.

The main body of the equipment protective cover is made of industrial aluminum alloy profiles, but there are many kinds of plates. For example: PVC board, plexiglass board, aluminum plate, aluminum alloy plate and MDF and so on.

These plates are not the same material** and have different service life. If you need to be stronger, it is recommended to use MDF or aluminum alloy plate and aluminum plate. If visualization of the operation of the equipment is required, it is recommended to use plexiglass and transparent acrylic sheets or mesh grids.

If it is not visible, and the requirements are lower, PVC sheet is recommended.

The colors of these panels are customizable, except for plexiglass. Many times the appearance of the aluminum profile equipment protective cover is not so monotonous, and there are a variety of color options. However, since most of the aluminum profiles are silvery-white, the color of the plate is generally black, white and gray.

First understand the needs of customers, technical engineers will produce a drawing according to the needs of users, and negotiate with users after modification and final confirmation. Pay attention to the following when reconfirming the drawing

meet customer needs;

Give reasonable advice as appropriate;

Be realistic. The drawings of the equipment shield are generally modeled, and the clear 3D model drawings can clearly see each component and size, and it is also very convenient to correct the drawings.

After the drawings are confirmed, the second part of the protective cover of the customized aluminum profile equipment is the processed profile. It is to find and collect the aluminum profiles required on the drawings one by one, and then process them according to the drawings. The place where the hole should be punched should be punched, and the thread should be tapped, and the position and size should not be wrong.

When processing aluminum profiles, we must compare the drawings, and all aluminum profile accessories must be clear, otherwise they cannot be installed correctly.

After the aluminum profiles are processed, they need to be transported to the application site, and the protective cover of these aluminum profiles equipment needs to be installed and fixed according to the drawings. The age of high-quality aluminum alloy profile customized aluminum profile equipment protective cover is generally not less than 50 years, because aluminum alloy has strong corrosion resistance.