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Compared with traditional machinery manufacturing materials, such as carbon steel and stainless steel materials, the use of high-strength industrial aluminum extruded profiles has the following advantages:
1.The production process is simple: only design, cut, drill, and combine can be completed; Traditional materials usually go through complex processes such as design, cutting, drilling, welding, sandblasting, surface treatment, surface spraying, and surface anodizing.
2.Reusable materials: Since the parts using industrial aluminum profiles are not thermally welded in the whole production process, each part can be easily disassembled, and all materials and accessories can be reused; However, traditional materials are rarely reused due to cutting deformation and high dismantling costs.
3.Man-hour saving: Due to the simple production process, it can save a lot of man-hour costs; Especially when reworking due to manufacturing errors, it can save several times more man-hours than using traditional materials.
4.High production accuracy: because the production process does not undergo thermal welding, the material has no deformation, so the assembly accuracy is high; Conventional materials that use heat welding, on the other hand, inevitably deform, which affects the final assembly accuracy.
5.Gorgeous appearance: The equipment using industrial aluminium profiles has a more modern appearance, and its unique anodized coating is stronger and more stable than the various existing coating methods.
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The advantages of aluminum profiles over steel profiles are: not easy to rust and corrod, light weight, easy to rivet and splic.
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Advantages of industrial aluminum profiles
1. According to different needs, the principle of building blocks can be applied to assemble various structural types, which simplifies the design, shortens the production cycle compared with the sheet metal structure, and avoids a series of shortcomings such as complex structure, numerous parts, and large design workload.
2. Simplify the production process, because the processing process of the industrial aluminum profile structure only needs blanking, punching and few bending, the processing is simple, the assembly is convenient, and the multi-process processing of the iridium structure is avoided, so that the production process is greatly simplified. At the same time, it reduces the labor intensity of sheet metal of a large number of manual operations, which not only improves the production efficiency but also facilitates the use of automated production methods.
3. Reduce the weight of the equipment, according to statistics, the electronic instrument chassis adopts the aluminum industrial aluminum profile structure, which is about 60% lighter than the original sheet metal structure of ferrous metal.
4.To reduce the number of tools and molds, a desktop metal sheet chassis needs about 40 sets of molds, while the industrial aluminum profile structure only needs a maximum of 20 pairs.
5.It saves materials, is convenient for storage and transportation, and is conducive to standardization, generalization and serialization.
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Industrial aluminum profiles have the following advantages:
1.Lightweight: Aluminum is a lightweight metal, compared with other common metal materials, aluminum profiles have lower density and light weight. This allows aluminium profiles to be engineered to reduce overall weight hobs or make them easier to handle, install and maneuver.
2.High strength: Despite its lower density, aluminum has high strength and rigidity. After reasonable alloy design and heat treatment, industrial aluminum profiles can provide sufficient strength and rigidity to meet the requirements of different engineering applications.
3.Good corrosion resistance: Aluminum has good corrosion resistance and is not affected by oxidation, corrosion, and chemical corrosion. This allows the aluminium profiles to maintain a long service life in humid and corrosive environments.
4.Excellent processing performance: aluminum profiles have good machinability and can be processed by rolling, extrusion, welding, cutting, etc.
This enables the aluminium profile to meet the requirements of a wide range of complex shapes and precision dimensions, making it easy to customize and adapt to the diverse engineering design of the company.
5.Aesthetics: After spraying, anodizing and other treatments, the surface of the aluminum profile has a smooth, smooth and uniform appearance, and has high aesthetics. At the same time, the aluminum profile can also be painted in different colors according to the design requirements to meet the requirements of personalization and decoration.
Due to its excellent physical and chemical properties, industrial aluminum profiles have become key materials widely used in automobiles, aerospace, construction, electronic equipment and other fields.
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Industrial aluminum profile because of the appearance of glossy corrosion-resistant characteristics, industrial aluminum profile frame with its own product characteristics in China among other processing materials stand out, according to the analysis of the basic characteristics of this frame aluminum profile is roughly as follows.
Industrial aluminium profile frame.
1. It has good structural design characteristics and can realize modular application. The factory can design different forms of aluminum profile frames according to the customer's use scenarios and requirements, and the aluminum profile frame can be quickly adjusted and disassembled and installed through the modular standard design, which makes the actual processing of the frame aluminum profile more convenient.
2. The appearance is high-end and exquisite, and the form is stable. The frame aluminum profile is mainly made of aluminum alloy through the extrusion of the mold, and its own structure has good stability, and the anodizing treatment increases the natural metallic luster, and the two characteristics are applied to the structural design, which increases the aesthetics and safety of the product.
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1. The aluminum profile frame has a small density and light weight compared with other commonly used metals, and the density is only 1 3 of copper or iron.
2. The aluminum profile frame is disposed of by hot and cold processes in the consumption process, and has strong corrosion resistance.
3. The aluminum profile frame has good ductility and can be used to make light alloys with very multi-metallic elements, and the material is of high quality.
4. In terms of the quality of other metal materials, aluminum profiles have strong plasticity and good consumption, and have good advantages in consumer manufacturing.
5. The aluminum profile frame has good casting performance and can be processed into aluminum profiles of different shapes.
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In the modern industrial era, low-carbon and environmentally friendly industrial aluminum profile products such as various aluminum profile frames, fences, racks, robot racks, workbenches, step ladders, assembly line bodies, etc., produced by Shanghai Aohong Aluminum, are in great demand, gradually replacing traditional iron frames. Still using traditional iron frames? Aohong Aluminum tells you the different advantages of aluminum profiles.
Figure, old iron frame, fence, etc.) 1, no rust, long life. The aluminum profile is treated by anodizing process, which is corrosion-resistant, anti-static, not easy to rust, and has a long service life. 2. Convenient for structural design and form layout.
The components adopt unified standards, rich specifications and varieties, which can be flexibly selected according to needs, and are also convenient for structural design and production to meet various needs. 3. Good expansibility. There are many kinds of accessories, which is convenient for building various forms and meeting special knots
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itemIndustrial aluminium profiles are recommended for you: Classification of aluminium profiles for use.
1. Aluminum profiles for construction: Aluminum profiles for buildings mainly include aluminum profiles for doors and windows and aluminum profiles for curtain walls;
2. Radiator aluminum profiles are mainly used in heat dissipation of various power electronic equipment, heat dissipation of LED lighting fixtures, and heat dissipation of computer digital products.
3. Industrial aluminum profilesGeneral industrial aluminum profiles refer to: mainly used for industrial production and manufacturing, such as automated machinery and equipment, the skeleton of the envelope and the customized mold opening of each company according to its own mechanical equipment requirements, such as assembly line conveyor belts, elevators, dispensing machines, testing equipment, shelves, etc., electronic machinery industry and clean rooms.
4. Aluminum profiles for auto parts are mainly used for auto parts, connectors, etc.
5. Furniture aluminum profiles are mainly used for furniture decorative frames, table and chair supports, etc.
6. Solar photovoltaic profiles include: solar aluminum profile frame, solar photovoltaic bracket, solar photovoltaic tile fasteners, etc.
7. Aluminum alloy profiles for rail vehicle structure: mainly used for the manufacture of rail vehicle bodies. Aluminum alloy profiles have the characteristics of light weight, good formability, high strength, corrosion resistance, and can be utilized, and aluminum and aluminum alloys have been more and more widely used in the field of rail vehicles in recent years.
8. Framed aluminum profiles: made into aluminum alloy frames, framed for various exhibitions and decorative paintings.
9. Aluminum profiles for medical equipment are mainly used in: stretcher frames, medical equipment, medical beds, etc. The brand item has a complete range of products, which are included, and the brand is guaranteed, the quality is very good, not only saves time and effort, but also the quality is undoubted, killing two birds with one stone.
The above is the classification information of aluminum profiles collected by item for everyone, which roughly includes all aluminum profile types.
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The Prospective Industry Research Institute pointed out that aluminum profiles are mainly divided into aluminum building profiles and aluminum industrial profiles according to their application fields, and aluminum building profiles are mainly used in various civil and commercial construction fields; Aluminum industrial profiles are mainly used in other industrial fields except the construction field, among which transportation and mechanical and electrical equipment are the main consumption areas of aluminum industrial profiles. In the domestic market, at present, the construction industry is still the main consumer area of aluminum profiles in China, and the demand accounts for more than 6 percent.
However, from the perspective of changes in consumption structure, the growth rate of demand for aluminum profiles in the industrial field has accelerated significantly in recent years, and the proportion of consumption has also increased year by year, from 31% in 2008 to nearly 37%. Among them, the consumption of aluminum profiles in the transportation field has increased most significantly, especially the construction of rail transit, which has become an important force to stimulate the demand for industrial aluminum profiles. According to the data of China's rail transit vehicles in the next few years, according to the consumption of 8-9 tons of aluminum profiles per vehicle, the consumption of aluminum profiles in China's rail transit field is expected to be about 160,000 tons in 2014, 220,000 tons by 2016, and 350,000 tons by 2020.
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Industrial aluminum profile is an aluminum rod that is hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes. Its mechanical properties are related to the field of application and the proportion of alloys to which it is added. Broadly defined, industrial aluminum profiles refer to all aluminum profiles except for building doors and windows, curtain walls, interior and exterior decoration and building structures.
There are three production processes: casting, extrusion and coloring. Coloring mainly includes:
Oxidation coloring, electrophoretic coating, fluorocarbon spraying, powder coating, wood grain transfer printing process. And use a common anodized aluminum electrophoresis to coat the aluminum for surface treatment.
Such as item class high-quality aluminum profile accessories advantages:
1.Reusable. If the item component is used, it is easy to modify the structure of the finished product.
2.Easy to assemble. If the item parts are prefabricated, the tolerance can be controlled in the range of 1 10.
3.Cost and manpower savings. The assembly work does not need to be supplemented with special tools.
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Industrial aluminum profile is a special profile, its section is a more complex groove, in order to facilitate the overlap of each other, forming a cube, at the same time there are many accessories such as forming connecting seats, connecting plates, corner frames, staggered connecting plates, ---etc. These profiles and accessories can be bolted into the frame of containers, containers, and equipment housings without welding.
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China's industrial aluminum profiles account for about 30% of the total application of aluminum profiles.
It is mainly used in the transportation industry (including automobile manufacturing and rail transit). Equipment and machinery and equipment manufacturing.
Consumer durables (including light industry). The transportation industry, equipment and machinery and equipment manufacturing industry, and durable consumer goods industry accounted for about % and 12% of China's aluminum profile applications respectively. In the same period, in the consumption structure of aluminum profiles in Europe, North America and Japan, the proportion of industrial consumption reached % and 40% respectively, far away.
It is used in materials such as desks, cabinets, coffee tables, etc., which can be used in industrial machinery and equipment frames, filing cabinets, desks, medical equipment, and shields; office equipment; furniture life, guardrails and various structural parts. Generally, it is an automated production line, and it is used for general production lines.
Aluminum profile use:
1. Aluminum profiles for construction: Aluminum profiles for buildings mainly include aluminum profiles for doors and windows and aluminum profiles for curtain walls;
2. The main application of radiator aluminum profile. Industrial aluminum profiles have a wide range of applications, mainly used in machining, woodworking machine tools, electrical appliances, refrigeration equipment, Wangcai financial military products, light industry and textiles, transportation, etc., as well as civilian. It is widely used in rail transit, elevator building materials, automobile sunroofs, solar energy, lamps, radiators, display equipment, assembly line materials, clean rooms, greenhouses, furniture and other industries.
Industrial aluminum profile clean shed is also called aluminum profile clean shed, aluminum profile clean room, purification shed. It is a relatively closed small space made of industrial aluminum profile as the main shed frame, with plexiglass or acrylic sheet. This kind of industrial aluminum profile clean shed is generally used in factory workshops or clean rooms with high requirements for production environmental hygiene. >>>More
Industrial aluminum profile accessories include sliders, corner pieces, flange nuts, movable rubber chains, etc., most of the industrial aluminum profile accessories are produced by assembly lines, and industrial aluminum profile accessories are mostly assembled into different machines, so choosing some good quality industrial aluminum profile accessories is a prerequisite to ensure the stability and durability of the machine, and then we will recommend several high-quality manufacturers that produce industrial aluminum profile accessories. >>>More
The ** of aluminum profiles is generally "aluminum ingot**" + "processing fee" + "logistics cost" + "packaging cost" + "abrasive cost sharing". >>>More
1. If the aluminum frame structure is unreasonable, then the quality is unqualified if it is assembled in time. So it is important to design a good frame structure. >>>More
Broken bridge aluminum is heat-insulated broken bridge aluminum. Thermal insulation bridge aluminum is a non-metallic low thermal conductivity separator sandwiched in the middle of the aluminum profile, which can obtain excellent thermal insulation performance of the aluminum profile, this is because the heat conduction is blocked when the heat is conducted to the non-metallic isolator through the aluminum alloy with excellent thermal conductivity, and the heat can not be transferred to the inner wall, such aluminum is called broken bridge aluminum. A broken bridge means that heat energy can be transferred indoors and outdoors. >>>More