What is the principle of Machine Tool Manager Cloud Production Line Process Digital MES System ?

I've heard of them, and it seems to be very good.

The intelligent red, yellow, and green three-color lights collect various status information of the device, as well as the duration of each state, and upload the data to the cloud MES system (through the built-in IoT card of the intelligent three-color light). For example, the collected "green light duration" represents the duration of the "execution of the processing program" of the device.

Generally speaking, the efficiency value of someone, using a certain equipment, and processing a certain part is relatively fixed, for example, 1 minute to process a mobile phone frame, then the green light is on for 1 hour, we know that the mobile phone frame has produced 60.

The cloud-based MES system records the efficiency values of all machined parts and optimizes them, making "intelligent assisted scheduling" as easy as playing Tetris.

In this way, status monitoring, real-time progress, efficiency statistics, intelligent scheduling, etc., complex industrial control technical problems are easily solved by the Internet of Things, mobile Internet, cloud computing, big data, etc., and get twice the result with half the effort! This is the power of technological progress, which is a simple and great invention.

This is the "machine tool butler cloud production line process digital MES system", a meal price, efficiency improvement of less than 10% without charge.

The cost of a meal, the efficiency is increased by less than 10%, and there is no charge.

The problem of man-machine utilization rate and efficient communication, and the human-machine utilization rate is the work efficiency of man-machine cooperation, which is the comprehensive output of man-hours.

It's good, do big things with little money.

The efficiency of a meal is not increased by 10%, and there is no charge.

The small details are handled very well.

The full name of MES system is "Manufacturing Execution System" in Chinese; English name of Token: manufacturing execution system; Abbreviation: "MES".

It has a great effect on the manufacturing and production of enterprises. Help enterprises improve production efficiency, management efficiency, quality problems, effective implementation of production plans, etc.

MES system function.

In the context of the industrial age, the MES system replaces the traditional production management mode and moves towards the intelligent era. It integrates system management software and a variety of comprehensive intelligent systems, which has statistical and analytical functions for production data, so that enterprises can grasp production data in real time, reduce production costs, and strictly control quality, with early warning functions. Integrate the data of raw material ratio, production process, and production quantity to generate data reports.

In short, MES can help enterprises improve production efficiency, improve management capabilities, and achieve intelligent management.

MES system application.

1.The MES system can be managed by process specifications and standards.

2. The MES system can plan the operation adjustment and arrangement.

3. Data collection and production kanban.

4. The MES system can carry out on-site management of the workshop.

5. The MES system can track the product production line logistics.

6. The MES system can monitor the status of the equipment.

7. The MES system can analyze and monitor quality control.

Refers to the manufacturing execution system, is the enterprise information system developed in recent years, since the industry proposed, human beings will usher in the cyber-physical fusion system (CPS) as the basis, to the production of a high degree of digitization, networking, machine self-organization as the symbol of the fourth industrial revolution.

From the very beginning, the IDM of Zhongan Dinghui has applied a variety of software technologies and advanced design concepts, which not only realizes the innovative design of the hierarchical model, but also shows strong vitality in the flexibility and scalability of the secondary architecture, and in the practical application of cloud computing and SOA (Service Oriented Architecture). You can start with this.

MES is not what to say, nor is it the so-called configuration, MES is a management control system specially developed according to a specific industry, compared with ERP-SAP system, MES is more useful for production workshops, various positions. The SAP system is used in the fields of finance, sales, and purchasing.

If you don't have MES and only run SAP, it's a framework without a soul. It's hollow!

If you don't have SAP, you can only run MES, at least you have a soul and entity, and then expand to SAP to provide final decisions for finance and sales.

Therefore, MES is more important for the steel industry.

If it is a group or a company that operates across provinces and borders, ERP-SAP is also very important!

MES (Manufacture Execute System) production execution system, generally can not be set up by yourself, please ask your ** business according to their actual business configuration.

manufacturing execution systems;

2. Definition of MES system.

MES is to provide the company with the means of execution to achieve the execution goals when the company's entire resources are managed according to its business objectives, connect the theoretical data of the basic information system and the actual data of the factory through the real-time database, and provide the communication function between the business planning system and the manufacturing control system.

3. Characteristics of MES system.

1. MES connects the upper and lower in the entire enterprise information integration system, and is the bridge for information communication between production activities and management activities. MES carries out "re-planning" of the production plan of the enterprise, "instructs" the production equipment to "collaborate" or "synchronize", responds to the product production process in a timely manner, and uses the current accurate data to adjust, change or intervene in the production process in a timely manner.

2. MES adopts two-way direct communication, in the entire product supply and demand chain of the enterprise, that is, to convey the expectations (plans) of the enterprise to the production process personnel, and to provide information feedback on the status of the product manufacturing process to the relevant departments. MES collects a wide range of data and status information from the acceptance of the order to the final product, with the aim of optimizing management activities. It emphasizes the current perspective, i.e., precise real-time data.

3. MES is carried out around the value-added process of enterprise production, which directly brings benefits to the enterprise, and MES emphasizes control and coordination.

Fourth, the role of MES system.

As the carrier of advanced workshop management technology, the Manufacturing Execution System (MES) of the production process of Gallup manufacturing enterprises plays a huge role in helping manufacturing enterprises realize the digitalization, intelligence and networking of production: 1. Track the entire production process of products from material production to finished product warehousing through barcode technology, collect all events that occur in the production process in real time, and make the entire factory workshop completely transparent.

2. Change the original manual input process to achieve accurate, timely and fast data feedback, avoid human input errors, and more importantly, enable on-site production personnel to focus on business operations and improve work efficiency.

3. Make the product clear and transparent in the whole production process, quickly find out the causes of quality problems, formulate targeted measures to solve the quality bottleneck problem, realize product quality traceability, and reduce quality costs.

4. Support the inventory management of finished products, work-in-progress, tools and tooling, and the work centers of the workshop receive processing tasks at the same time, the tooling tool warehouse can quickly prepare the types and quantities of tools required, which is accurate and convenient.

5. Real-time recording and monitoring of the completion of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc., through the system comprehensive statistical information query function, timely find problems in the implementation process and make improvements.

6. Provide advanced technology reserves for enterprises to achieve integrated design and manufacturing, and support enterprises to implement lean production and refined management.

MES is the manufacturing execution system, LIGHTMES is the lightweight manufacturing execution system from the appearance analysis as: MES public body size is huge and complex installation, LIGHTMES is a three-color intelligent warning light, small size and easy installation.

Traditional MES Functions:

On-site management fineness: from days to minutes and seconds.

On-site data collection: from manual entry to scanning, fast and accurate collection of electronic kanban management: from manual statistical release to automatic collection, automatic release warehouse material storage: fuzzy, spurious to transparent, regular.

Production task allocation: manual becomes automatic allocation and capacity balancing.

Warehouse management: manual and data lag become system guidance, timely and accurate responsibility traceability: difficult and ambiguous become clear and correct.

Statistical evaluation of performance: relying on incomplete data estimation to comprehensive analysis based on accurate data analysis: comprehensive analysis of different data according to different needs.

LightMES function;

Planned scheduling: PMC arranges orders like Tetris based on scientific efficiency data; The customer plugs in urgently, and the PMC only needs to drag the order progress bar forward on the computer.

Efficiency statistics: accurately record the working status and work results of each machine and each worker at any time, and provide first-hand data for statistical analysis.

Machine status: the large screen can easily display the status of the machine; Suitable for any type of machine tool in different flat shots of different years, lightmes machine tool butler, machine tool butler cloud features:

Employee income can be seen on the same day, and it is immediately motivated.

The utilization rate of people is ranked, which stimulates the driving force of people.

Wait for the waste exposure mechanism to show all the waste at a glance.

Arrange orders for production capacity to eliminate hidden capacity waste.

Improve work efficiency by more than 10%.

Digital intelligence has brought new opportunities to the market and enterprises, and the development of digital intelligence of enterprises is inseparable from professional and reliable MES systems. Prism, a set of production and equipment management system based on IIOT, has SFR electronic reporting system module, EMS equipment management system module, SPC process management system module, WIP work-in-progress management system module, HRI human resources interface, AID intelligent diagnosis six basic function modules, the integration of IT technology, DT technology and OT technology, to achieve a set of systems to control all equipment. It can help enterprises to achieve flat production management and make data more transparent, intuitive and clear.

INS-MES is an essential system for enterprises to achieve digital and intelligent development and build smart factories.