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Titanium filter element is a new type of high-efficiency porous filter material made of metal titanium powder as raw material, through powder classification, molding, sintering, mechanical welding and other processes, because its porosity and filtration accuracy can be adjusted in a fairly wide range, it is widely used in self-lubrication, filtration, separation, catalysis, flame extinguishing, heat exchange, heat electron generation and gas distribution and other fields.
Main uses: used for gas, liquid filtration and gas distribution, etc. Filtration accuracy:
Diameter: 30 80mm Length: 100 1000mm (special specifications can be customized) This product has excellent properties such as corrosion resistance, high temperature resistance, high strength, easy to ensure filtration accuracy, and easy regeneration; The titanium filter element is made of titanium powder formed and sintered at high temperature, so the surface particles are not easy to fall off; The operating temperature in the air can reach 500 600 ; It is suitable for the filtration of various corrosive media, such as:
Filtration of hydrochloric acid, sulfuric acid, hydroxide, seawater, aqua regia and chloride solutions such as iron, copper, and sodium. It has excellent mechanical properties, can be used for cutting, welding and other machining, high compressive strength, internal pressure failure strength up to 2MPa; Its filtration accuracy is easy to guarantee, and even when working at high temperature and high pressure, the pore size will not be deformed. Its porosity can reach 35 45%, the pore size distribution is uniform, the dirt holding capacity is large, and the regeneration method is simple, and it can be reused after regeneration.
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Titanium filter element (including tubular and plate type) is a microfiltration element made of industrial high-purity titanium powder as the main raw material, after screening and cold isostatic pressure molding, and then sintered at high temperature and high vacuum. Beicheng titanium filter element has the characteristics of uniform pore size, stable pore shape, high separation efficiency, high porosity, low filtration resistance, high permeability efficiency, high temperature resistance, good chemical stability, acid and alkali corrosion resistance, good oxidation resistance, good mechanical properties, low differential pressure, large flow rate, strong anti-microbial ability, no interaction with microorganisms, ** regeneration, easy cleaning, long service life, good molding process, etc., and can be widely used in solid-liquid, solid-gas separation, filtration and purification. Beicheng titanium filter element has excellent performance, can be suction and press, does not form secondary pollution, meets the requirements of food hygiene and pharmaceutical GMP, is simple to operate, can be regenerated, easy to clean, and has a long service life.
Application areas of titanium filter elements.
With its unique performance, titanium filter element can be widely used in pharmaceutical industry, water treatment industry, food industry, biological engineering, chemical industry, petrochemical industry, metallurgical industry and gas purification field, which is a new type of filter material with wide development prospects.
Typical uses include:
1. Decarbonization filtration in the concentrated distribution of large infusions, small injections, eye drops, and oral liquids in the pharmaceutical industry, and security filtration before terminal filtration in the dilute distribution link.
2. Removal of impurities filtration, decarbonization filtration and fine filtration of materials in the production process of APIs.
3. Security filtration of ultrafiltration, RO and EDI systems for water treatment work, filtration after odor sterilization and ozone aeration.
4. Clarification and filtration of beverages, fruit juices, liquor, beer, vegetable oils, mineral waters, soy sauces and vinegars in food and beverages.
5. Decarbonization filtration and precision filtration of liquid products, liquid raw materials and pharmaceutical intermediates in the chemical industry, filtration of ultra-fine crystals and catalysts, precision filtration after resin adsorption and impurity filtration of system heat transfer oil and materials, catalytic gas purification, etc.
6. Oilfield reinjection water filtration, security filtration of reverse osmosis in the field of seawater desalination.
7. High-temperature decarbonization and decarbonization filtration in the dye industry.
8. Vapor, compressed air and catalyst filtration in gas purification.
Main parameters of titanium filter element:
Filtration accuracy: porosity: 28 50%.
Air permeability : compressive strength:
Temperature resistance: 300 (wet).
Maximum Operating Differential Pressure:
Titanium filter element specifications and models:
Diameter: 15mm, 20mm, 30mm, 35mm, 40mm, 50mm, 60mm, 75mm, 80mm, etc.
Length: 10mm 1000mm
Titanium rod filter element interface form: M20 interface, M30 interface, 222 interface, 226 interface, flat pressure interface, 4 points, 6 points (thread), etc., special interfaces can be customized.
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The function of the activated carbon filter element in the water purifier is to absorb peculiar odors, so the pre-installation is unscientific, because it may cause the absorption of organic matter and other impurities and easily lose its main function. The reasonable design procedure of the water purifier is: filter impurities, soften, and activated carbon filtration.
Ultraviolet sterilization" out of the water. This allows the equipment to perform at its maximum capacity while extending the life of each filter element.
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Titanium rod filters use titanium powder sintered filter elements, which are generally used for coarse filtration or intermediate filtration. This filter element has the advantages of high precision, high temperature resistance, corrosion resistance, high mechanical strength, etc., and is widely used in the pharmaceutical industry, and the housing material is 316L or 304 stainless steel. GMP compliant.
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1.Good sealing, compact structure, not easy to damage. It is suitable for the harsh working conditions of the production site, and there is no maintenance cost;
2.There is no problem of adsorption loss for filtration solution, adsorbent and catalyst, and the original composition of the working medium is not changed;
3.Non-toxic, non-magnetic, non-shedding, good biocompatibility, because of this performance, titanium rod filters are widely used in the pharmaceutical industry, food and beverage industry;
4.It occupies a small area, has high temperature resistance, and has good oxidation resistance, and is suitable for high-temperature precision filtration of a variety of acids, alkalis, salts and various organic solvents;
5.It is easy to disassemble and assemble, and the filter structure is scientific and diverse, which can meet a variety of filtration requirements;
6.The filtration accuracy is high, and the particles above the micron can be filtered at one time.
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It is a kind of porous titanium filter element made of industrial high-purity titanium powder (titanium alloy: nitrogen, hydrogen, iron, manganese, etc.) as raw materials, after sieving and cold isostatic pressure molding, and sintering at high temperature and high vacuum.
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Titanium filters are widely used in the following aspects:
1. It is used in liquid-solid and gas-solid separation.
Liquid---solid separation:
Electronics; Pre-filtration of reverse osmosis system, pre-filtration of deionized water system Food industry: filtration of beverages, brewed wine, mineral water, etc.
Petrochemical industry: terminal filtration of petroleum products and filtration of chemical carbon-alkali liquids, filtration of organic solutions of alcohol, gas oil filtration of heavy cokers, and filtration of hydrocracking circulating oil.
Environmental Protection and Sewage Treatment:
Pharmaceutical industry: large infusion, injection, decarburization and filtration of salt-free water, seawater desalination.
Gas---- solid-solid separation.
All kinds of air compressors filter impurity oil in the air;
sterile air filtration in the beer, pharmaceutical, and brewing industries;
medium and high pressure air filtration in the aviation and transportation industry;
Mixing and purification of gases in chemical fibers;
Acid gas dry dust removal in the pharmaceutical industry;
gas filtration and catalytic gas filtration in the petroleum industry;
Medium and low temperature gas, oil and gas dust removal in environmental protection industry;
2 Application in petrochemical filtration process:
In the production process of copper, esters and amines, it is used for catalyst, solution refining, and finished product refining.
It is used for ethylene glycol, phthalic anhydride and other processes.
It is used in the filtration, refining and removal of activated carbon particles in the dimethyl phthalate process.
3.Application of refiner filtration process:
It *****is used as a catalyst in the process of synthesizing pharmaceutical intermediates such as vitamin A and E.
It is used to ***** catalysts in the production of rosin derivatives, linalool and fragrance derivatives.
It is used in the process of producing rutopamines and alkylquaridines in ***** catalysts.
4 Application in fine filtration in food industry:
It is used for the refining of industrial steam, as well as the fine filtration of sugar liquid and wine.
It is used for the filtration of residual yeast and diatomaceous earth in the beer production process.
It is used in various hydrogenation industries to remove and ** catalysts.
5 Application of environmental protection and sampling:
It is used for the filtration of various liquids and the enrichment of particulate solids.
It is used for smoke and dust filtration in high-temperature flue gas and net filtration of gas-liquid sampling points.
It is used for the net filtration of gas and liquid samples in chromatographic analysis.
6 Applications in Power Plant Filtration:
It is used for microporous media to isolate ion exchange resin and as a desalination device.
It is used for the filtration and collection of spent ion exchange resins.
7 Applications of fine filtration in the electronics industry:
It is used for the ionizer refining of industrial water and the refining of phosphorus fluid.
It is used for the refining of magnetic tape powder paste and the refining of high-speed printer ink.
8 Applications of Fine Filtration in the Textile Industry:
It is used for fine filtration of synthetic fiber monomers and polymers.
Matching filter cartridge for spinning heads.
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1. Uniform structure, narrow pore size distribution and high separation efficiency.
2. High porosity, low filtration resistance and high permeability efficiency.
3. High temperature resistance, generally can be used normally below 280 degrees.
4. Good chemical stability, acid and alkali corrosion resistance, and oxidation resistance.
5. No particle shedding, no secondary pollution of the original solution, in line with food hygiene and pharmaceutical GMP requirements.
6. Good mechanical properties, pressable filtration, suction filtration, simple operation.
7. Low differential pressure, small footprint and large flow rate.
8. Strong anti-microbial ability, no interaction with microorganisms.
9. The molding process is good, and the overall unwelded length can reach 1000 mm.
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