How can the ball press equipment be used for a long time

There are two main ways to form the ball, one is to form by the cohesion between the particles, such as the disc balling method, which requires the use of a disc balling machine; The other is to apply pressure to the powder by external force to make it form a ball, and the ball press is mainly used to pressurize it. 1. Disc Pelletizing Machine Disc pelletizing machine has the advantages of uniform ball formation, easy control of ball moisture, high strength, simple structure, convenient control, low kinetic energy consumption and stable operation. In the working process, under the condition that the powdery material has a certain humidity, the tray is constantly rotating to make the outer layer of the larger particles continue to stick to the powder, so as to increase the size of the spherical particles to achieve balling, the main characteristics are as follows:

1) The balling machine is composed of **, large gear, transmission part, frame, base, scraper holder, non-powered scraper, etc. 2) The structure of the ball-forming machine is novel and reasonable, light weight, low height and ,...

Functional uses:

The ball press machine can be used to press pulverized coal, iron powder, coking coal, aluminum powder, iron filings, iron oxide scale, toner, carbon powder, slag, gypsum, tailings, sludge, kaolin, activated carbon, coke and other powders, powders, wastes, waste residues, etc.

Widely used in refractory, power plant, metallurgy, chemical industry, energy, transportation, heating and other industries, the material made by the ball press machine is energy saving and environmental protection, easy to transport, improve the utilization rate of waste materials, and has good economic and social benefits.

The ball press machine is mainly used to press powdered materials into ball block equipment, which can process many types of materials, such as: coal powder, iron powder, aluminum powder, quicklime powder, desulfurization gypsum, iron oxide scale, etc. The ball press machine is also divided into wet powder ball press machine and high-pressure dry powder ball press machine, which are aimed at different materials.

In the past few years, the ball press machine was mainly used in the briquette industry, and in the past two years, it has been mainly used in the metallurgical industry.

The ball press machine is mainly used to press powdery materials that are difficult to form, which is characterized by high forming pressure, adjustable rotation rate of the main engine, and equipped with screw feeding device.

Through the belt, it is transmitted to the reducer, and the reducer is transmitted to the driving shaft through the coupling, and then by a pair of open gears, to ensure that the two rollers are synchronized (constant velocity reverse) The material storage bin enters the forming hopper uniformly through the quantitative equipment, so that the unit forming pressure of the material changes from small to large, and the forming pressure reaches the maximum value at the center line of the roller, and after the material passes the line, the forming pressure quickly becomes smaller so that the material enters the state of pilling and is smoothly pilled.

Compared with easy materials, such as coke powder, iron oxide scale, dust removal, slime, various metallurgical powders, sponge iron carbon products and other materials, the effect is obvious, and the effect is extraordinary.

Mainly used for: pulverized coal forming; dry powder molding; desulfurization gypsum molding; coke powder molding; Iron filings and various metal mineral powder molding, etc.

According to the needs of the market, the function of the ball press machine continues to expand, from the earliest only briquettes, and now the development of mineral powder can also be pressed into balls, such as iron powder, iron oxide scale, steel mill sludge, fluorite powder, chrome ore powder, manganese ore powder, silicon carbide, coke powder, alumina powder, gypsum, kaolin, calcium carbide powder, lime powder and so on.

The following matters should be paid attention to when investigating the selection of ball press equipment:

1. If the personnel who inspect the equipment have not been in contact with it before or are novices, they should bring the professional and technical personnel of the briquette equipment to follow the field inspection to ensure the quality of the product.

2. To inspect the equipment, we must first determine the output of the hour, and then inspect the manufacturer's ball press machine with this output. The output of various types is directly related to the width of the roll, the wider the roll, the higher the output, for the manufacturer's production and processing equipment, if the platform is old and backward, it should be carefully considered.

3. Check the time of the business license during the inspection, you can know whether there is production experience, and some equipment is new, but it has just started production. In the inspection, do not only look at the machine, but mainly look at the materials, size, size and bearings used in his parts.

Roller material.

Whether the design and structure of the equipment is reasonable.

Whether the model recommended by the manufacturer can reach the output (according to the calculation method of the output of the ball press) and the scale and strength of the manufacturer.

The production of cold-pressed pellets of various metallurgical powders, all powdery materials, and those that need to be pressed need briquette ball presses to complete. Such as: pulverized coal, coke powder, various ferrous metal powders, iron oxide scales and dust ash, sludge, refractory materials, etc.

It can also design and manufacture a ball press machine for high-pressure and high-strength mineral powder, which is mainly used for non-ferrous and ferrous metal ore powder ball-making fast, directly into the furnace for smelting, and improve added value. All metallurgical industry waste, auxiliary materials need to be put on the furnace, all need briquette ball press machine to complete. For example:

Dust removal ash, pool mud, oxide scale, steel slag, iron concentrate powder, aluminum ash powder, silica manganese ore powder--- Zhengzhou Bojin machine manufacturing.

Only by knowing the relevant knowledge thoroughly can you stand in the position of the main character.

Precautions for the use of ball press machine:

1. When using the ball press, it is necessary to pay attention to check every part on the device to see if there are loose or some places that have not been handled, so as not to affect the production due to failure.

2. When the ball press machine is working normally, it is necessary to pay attention to check whether the belt is deviated in a timely manner, and if there is a problem of deviation, you can adjust the roller bearing before and after the top screw.

3. Pay attention to check whether there are metal substances in the pressed materials. Because of the metal, it will damage the surface of the roller skin.

4. When the ball press machine is in normal operation, it is necessary to ensure that the materials provided must be sufficient to avoid air pressure.

5. Before the equipment starts to operate, the machine should be allowed to idle a few times before starting to add materials. Because when the machine is just started, it is necessary to see how much material it can fill to the maximum, so that the equipment will not be damaged.

Kaizheng ball press machine is widely used in many industries now, it has the role of energy saving and environmental protection, and it also greatly improves the use of some waste materials, increasing a lot of economic and social benefits.

The ball press machine can be used to press pulverized coal, iron powder, chain blocking coking coal, aluminum powder, iron filings, iron oxide scale, carbon powder, carbon powder Jian Qingsun, slag, gypsum, tailings, sludge, kaolin, activated carbon, coke and other powders, powders, wastes, waste slag, widely used in refractory, power plant, metallurgy, chemical industry, energy, transportation, heating and other industries, by the ball press machine to make the material after the difference, energy saving and environmental protection, easy to transport, improve the utilization rate of waste, with good economic and social benefits.

The main equipment of the ball press production line is a dryer, a mixer, a conveyor, etc., and the coordination between the early preparations of each is to complete the processing process from raw materials to finished products.

1. The conveyor plays a leading role in the pellet production line. It is very important that the conveyor is operating properly. Remember to adjust the conveyor so that the equipment can run normally in the subsequent production, and do a good job of periodic maintenance of the conveyor;

2. The bending slow mixer is an essential equipment for mixing and homogenizing materials with binders or other additives in the mixing process. In the process of use, attention should be paid to the proportion of materials and additives. If water is added, its dryness and wetness are suitable for hand holding, which can be mastered by yourself in production;

3. Magnets must be installed on the feeding belt conveyor before the ball press machine to avoid damage to the ball press equipment.

The speed of briquette ball press is too fast and too slow, and there is no way to meet the molding requirements.

The other is to see if there is a gap between the two rollers of your ball press equipment, if there is a gap between the two rollers, that is to say, the raw materials cannot be pressed directly out of the rollers, so that the balling rate is almost 0. If the ball and socket are not completely opposed, but misaligned, then the ball and socket you press out will not be elliptical, but two semi-elliptical misalignment, which directly affects the strength of the finished ball.

For the first situation is the worst, that kind of situation, it proves that the ball press machine manufacturer gives you a defective product, you can contact the manufacturer as after-sales service to solve, this is also any company does not want to appear in the situation!

For the second problem, your motor must reach the required speed.

For the third case, you have to find your mechanic and adjust the bearings of the two rollers, and adjust the distance between the two bearings to almost zero. But do not affect the normal operation of the roller, if the two rollers are too crowded, the roller can not rotate, so that the machine can not operate normally, not only will reduce the service life of the roller, but also affect the normal progress of production. Or adjust the roller bearing, but not the distance between the roller bearings, but the rotation of the two roller bearings, the ball socket of the two rollers must be aligned, otherwise, the ball will break, not a ball.