What equipment is needed for ceramic production?

Electric mixer, viscometer, rapid moisture analyzer, lifting high temperature crucible furnace, heat treatment crystallization furnace, rapid solidification equipment, multi-functional mixer, high-speed disperser, centrifuge.

Experimental electric furnace, small kneading machine, image-based high-temperature sintering performance tester, etc.

The rest depends on your specific ceramic product.

First of all, it is necessary to have a small cellar furnace (electricity, gas, coal, oil). Secondly, a ball mill, press, several sets of product forming equipment, gypsum vacuum mixer, beater, fast glaze grinding, slow glaze grinding, several molds, mold examination room, grouting table and production tools, etc.

In addition, there are various raw materials and sites and plants for non-mechanical equipment, engineers, workers, business licenses, etc., and if you want to produce small-scale interior walls, foot lines, exterior walls, a line of less than 20 acres can be done, and five million can be built (provided that you can't build a mechanical kiln, use an old-fashioned kiln, and a lot of equipment is second-hand), and the start-up capital is at least 1 million after completion.

Ball mills, presses, kilns, glazing machines, mixers, edging machines, digital inkjet machines, polishing machines, flatness testing machines, balers, forklifts, various types of motors, PLC, etc., too many,

In my contact, ceramic machinery and equipment are roughly divided into two categories: ceramic production equipment and ceramic deep processing equipment. Ceramic production equipment includes ball mills, filter presses, sludge mills, furnaces, roller presses, and so on.

Ceramic deep processing equipment includes edging machine, medium brick machine, bridge edging machine, waterjet and so on.

To use ball mills, presses, printing machines, kilns, edging machines, the whole process of the transmission system, if the production of polished bricks, as well as cloth machine, polishing machine, blank throwing machine, etc., if it is to do rock slab production, you can use the fixed rock slab specially developed by the Department of Engineering to be super clean and bright.

The machine used to make ceramics is called a "blank drawing machine".

To make ceramics, you need to pay attention to the following points:

1. Mud training. After the porcelain stone is taken from the mining area, it is first broken into egg-sized pieces with a hammer, and then beaten into powder with water, washed to remove impurities, and when it settles, you can see the diamond-shaped mud blocks. Next, mix the mud with water to remove the dirt and rub it with your hands to let the air in the mud come out, and at the same time make the moisture in the mud more even.

2. Blank drawing, printing.

The second step in making ceramics is pulling. Throw the mud ball in the center of the turntable of the roller car, follow the bending, stretching, retracting and retracting of the technique and then pull out the general appearance of the body. In fact, drawing blank is the first link of molding.

If you want to draw the blank molding, you must first grasp the shrinkage rate of the mud. Under normal circumstances, the total shrinkage rate of Jingdezhen porcelain clay is 18-20%.

3. Blank and dry billet.

Put the blank on the sharp barrel of the roller car, then turn the car plate, take the knife to rotate, and finally make the thickness of the blank body appropriate, the inside and outside are smooth, in fact, this is a very technically demanding procedure. Write it down and dry it, as long as you put the processed blank on the hanger to dry.

4. Engraving and glazing.

The next step in making ceramics is to take a knife made of bamboo, bone or iron and carve a pattern on the dried body. Then use a round ware to use the glaze. The implementation of glaze is a very simple process that everyone seems, but it is very difficult to master.

Because it must be uniform in the glaze layer of each part of the embryo body, and the thickness must also be appropriate, and it is also necessary to look at the different fluidity of the various glazes.

5. Kiln firing, painting.

Put the finished ceramics in the sagger, and then the kiln time generally takes a day and night, and the temperature is controlled at about 1300 degrees. In the end, it is only necessary to draw patterns and fill in the colors on the ceramics.

Summary. Pro-afternoon.

Pro-afternoon. What equipment is needed for tile processing?

There are too many devices to count. I'll give you a quick list of big equipment. Start at the source.

Ball mills, presses, printing machines, kilns, edging machines, conveyor systems for the whole process. If polishing tiles are produced, there are also cloth machines and polishing machines. There are too many small devices such as motors.

This is the equipment that is needed for tile processing.

There are too many devices to count. I'll give you a quick list of big equipment. Start at the source.

Ball mills, presses, printing machines, kilns, edging machines, conveyor systems for the whole process. If polishing tiles are produced, there are also cloth machines and polishing machines. There are too many small devices such as motors.

The equipment required for the research and development of piezoelectric ceramics is:1. Analytical balance or electronic scale.

2. Ball mill.

3. Planetary mill.

4. Mixer.

5. Oven. 6. Laminating machine.

7. Mills.

8. Firing gear beating furnace or glue discharge kiln.

9. Sintering wide punching kiln.

10. The electrode also needs to be equipped with a printing machine.

The complete ceramic product needs to go through the following steps: (1) sculpting the product according to the artwork - (2) using gypsum to make a mass mold after slicing (making a sample mold) - (3) drying the mold - (4) refining mud, making adobe, forming (by high pressure, rolling or grouting) - (5) repairing the blank (connection, punching; trimming; scraping line; Washing blank)——6) Glaze after drying of green billet——(7) Glaze firing——(8) Ceramic products——(9) Painting or decal——(10) Roasted flowers fired into perfect products 1) Sculpture product prototype according to the drawing: Due to the relationship between the different shrinkage rate of each kind of soil due to the firing temperature, the prototype of the sculpted product is larger than the final product.

The shrinkage of high-temperature products is; (The firing temperature is about 1350) The shrinkage rate of the medium temperature product is: (The firing temperature is about 1250) The shrinkage rate of the dolomite is about: (The firing temperature is about 1050) 2) Note:

A bulk mold can only produce about 50-80 products (according to the texture of the product) 3) Drying of bulk mold: according to the size of the mold, ranging from 1-3 days 4) There are three main ways of molding a) Grouting : Mainly used for irregular products b) Pressure:

Mainly used for plates, saucers and other flat products c) Rolling: Mainly used for cups, bowls and other round products 5) Kiln: At present, there are three main types (a) cubic kiln (also called shuttle kiln) (our current kiln is this kind of kiln) (b) tunnel kiln (c) electric kiln (this one is rarely used) Generally, it needs to be burned in the kiln for about 10 hours (excluding deheating), and the temperature is according to the above firing temperature 6) Roasted flowers:

The above three kilns can bake flowers, and the temperature is about 800 degrees. At present, our company uses an electric kiln to bake flowers, about 4 hours. 7) Dolomite products need one more step, which needs to be fired first and then glazed.

16) Ceramic glaze and enamel.

Determination of vitrification temperature.

Ceramic glaze and enamel are both important surface decoration materials, and the determination of vitrification temperature is an important basis for determining the sintering temperature. Through this experiment, students can master how to measure and determine the vitrification temperature of ceramic glazes and enamels, and understand the relevant physical and chemical phenomena in the vitrification process.

Main equipment: image-type high-temperature sintering performance tester (shared with experiment 16).

17) Hot pressing and sintering of materials.

The pressurized sintering of materials at high temperatures is called hot-press sintering. Hot-press sintering can densify powder materials at lower temperatures, and can obtain ceramic or powder metallurgy materials with finer grains, higher density, and better performance. Through this experiment, students can master the principle and process of hot pressing and sintering of materials, and understand the structure, working principle and use method of hot pressing equipment.

Main equipment: vacuum hot press oven.

Additional equipment is required: 1 vacuum autoclave.

18) Vacuum sintering of materials.

The sintering of materials under vacuum conditions is conducive to obtaining highly densified sintered materials, which are also necessary for the growth of many single crystals. In this experiment, students can further understand the mechanism of vacuum sintering, the maintenance and use of vacuum systems at high temperatures, etc.

Main equipment: Vacuum hot press furnace (shared with Experiment 18).

19) Microwave sintering of materials.

The sintering of the material in the microwave is beneficial to reduce the temperature difference of the material during the sintering process, so as to obtain high-quality sintered materials. In this experiment, students can further understand the mechanism of microwave sintering, the maintenance and use of microwave sintering furnace, etc.

Main equipment: microwave sintering furnace.

Additional equipment: 1 microwave sintering furnace.

20) Pneumatic sintering of materials.

Some materials are densified and sintered because they are easy to volatilize at high temperatures, such as silicon nitride ceramics sintered under the condition of 5MPa nitrogen pressure, its density is increased by 2 3% compared with atmospheric pressure sintering, and the strength and toughness can be increased by more than 50%. In this experiment, the sintering of nitride ceramics under nitrogen pressure enables students to understand the mechanism of pneumatic sintering and its effect on the densification of materials.

Main equipment: pneumatic sintering furnace.

Additional equipment is required: 1 pneumatic sintering furnace.

I produce my own ceramic tiles, I really don't know what specifications you want to produce, where to use them. Simple: gas furnace (depending on the region, you can also use raw coal in places where environmental protection is not strict), drying tower, kiln, ball mill, press, glazing line.

If you want to produce small-scale interior walls, foot lines, and exterior walls, a line can be less than 20 acres, and five million can be built (provided that you can't build a mechanical kiln, use an old-fashioned kiln, and a lot of equipment is second-hand), and the start-up capital will be at least 100w after completion. I want to produce large-scale interior walls and floor tiles, build a factory of 2000w, use 30 acres of land for a line, and start up with millions of dollars. The ceramic factory needs a lot of equipment, which cannot be explained clearly in one sentence or two.

Different types of ceramics use different equipment.

The equipment for firing ceramics includes:

Chamber-type high-temperature furnace, tunnel kiln, chamber heating furnace, muffle furnace, high-temperature box-type resistance furnace, closed electric furnace, high-temperature electric furnace, lean tube workbench, tunnel furnace, vacuum hot pressing furnace, lifting furnace, ball mill.

Depending on what you have less, the process from clay to porcelain is a kiln, and the size is different, generally around 20,000. Burn the glaze, such as; Pastel, new color, with a baking oven, ** in about a thousand. A thousand are used in a wood kiln.

See what ceramics you've burned?

Art ceramics, architectural ceramics, industrial ceramics, medical ceramics .........

Different ceramics with different equipment.

Of course, it is porcelain clay, the main ingredient is kaolin, as well as potassium stone, quartz and other ingredients. There are many kinds of porcelain clay in Chaozhou, if you want more, you can ask me to help you find it.

Porcelain stone, kaolin, feldspar, quartz, etc.

Ceramics can be divided into industrial ceramics, daily ceramics, and art ceramics according to their uses.

In general, the utensils used to produce various types of ceramics are much the same. The equipment required for each production process is as follows: raw material preparation (ball mill) - filter press extrusion (filter press, vacuum mud mill) - blank repair and molding (various molding equipment, depending on the shape and process of the product produced) - drying (drying room) - glazing (glazing machine, depending on the product and process) - roasting (kiln, depending on the product and process) - finished ceramic processing (further processing according to the customer's size requirements and apparent quality requirements, cutting and grinding machine).