The trick of the pressure spring machine, how to adjust the spring machine to the same size

Personally, I think that to debug the spring machine, you should first understand and master the following related contents: Model structure and principle; Tool installation and grinding; computer system operation and application; Practical operation and accumulation. Manager Li, who pioneered the spring machine, warmly reminded:

If you are a novice, you can start with a simple compression spring product, and gradually master the operation skills such as outer diameter control, length control, pitch control, reducer control and cut-out shape control (closing and paralleling) of compression springs.

How do novices learn to debug spring machines? For novices who want to learn the spring tuner, they may often ask "Is it difficult to learn the spring tuner?" Or, "How long does it take to learn how to tune a spring machine?"

And so on and so forth. As the saying goes, "interlacing is like separating mountains", and it is difficult to make a clear definition of the difficulty and length of time to learn to adjust the spring machine. I am Luoyang Xianheng CNC machine tool manager Cai, engaged in the CNC spring machine industry for many years, I think about learning and debugging spring machine, model understanding, career planning, acquired learning and practice accumulation is very important.

Model understands. The understanding and familiarity with the current existing models is one of the compulsory courses for learning to debug the introduction of spring machines. As far as the most widely used CNC spring machine at this stage is concerned, it can be mainly divided into computer spring compression machine, universal spring machine and cam-free spring machine; Among them, the computer spring compression machine is divided into conventional and multi-axis spring compression machines, and the universal spring machine is divided into universal spring machines with and without turning wires.

For each type of machine, Manager Li, who pioneered the spring machine, suggested that beginners should start from the basics, and through step-by-step learning, they will accumulate over time, and I believe that there will be gains.

Career planning. For friends who want to learn to debug spring machines, they must have their own career plans. The career development of spring machine commissioning personnel is related to practical operation experience and experience, which can be roughly divided into:

Apprentice - Technician - Spring Machine Master - Adjustment Supervisor - Technical Consultant; From the perspective of long-term development, the development prospects of the debugging spring machine personnel are very broad, the salary is generous, and the room for growth is large. In recent years, many skilled spring machine masters will choose to start their own business as a boss after working for a period of time.

Acquired learning. For friends who want to learn to debug the spring machine, it is very important to learn the day after tomorrow. The ancient adage says:

The master leads the door, and the art is in the individual. First of all, you have to find a technical master with yourself, you must have a correct learning mentality, more hands-on operation and practice, ask the master more questions that confuse you, don't be afraid of hard work and oil, and let yourself continue to grow in learning.

Practice accumulation. The accumulation of practice is the growth process of learning and debugging the spring machine, and finally the process of making a leap from quantity to quality. "The road is long, I will go up and down and seek."

In the process of practice, we should constantly discover and solve problems and sum up experience, so as to lay a solid foundation for our future development.

Therefore, learning to debug the spring machine is not an overnight skill can be completed, as for the level of operation achieved, it mainly depends on the individual's acquired efforts and attainments. "There is a precedence in hearing the Tao, and there is a specialization in the art".

Adjusting the size of the spring machine is consistent and needs to be done according to the model and design of the specific machine.

1. Check the shape and length of the springs to make sure they are all the same. If there is a change in the length or shape of the fruit, it will cause inconsistencies in size.

2. Adjust the pressure and operating speed of the blade of the slicer. When doing this, you need to make sure that the spring can adapt perfectly to the pressure and that the speed is not too fast or too slow, so that you can get a consistent size.

3. Be sure to use springs of consistent quality, as those produced in batches, to ensure that they have the same shape and efficacy, so as to obtain a consistent size.

4. Ensure that the attributes and design of the spring machine fully meet the work requirements, and you can choose the right machine according to the required pressure, speed and output size.

5. Through the training and improvement of the operator's operation, ensure that all operators can operate the machine correctly to avoid the size difference caused by misoperation, wear or other factors.

Adjusting the spring machine to a large and small bend can help improve production efficiency, reduce costs, simplify the production process, improve product quality and market competition, and enhance the sustainability of the business.

Preferably near the city of Ningbo.

Asking a question is tantamount to not saying anything.

Contact: Not provided.

Mobile: 13805882953

You're welcome! It's my pleasure to help you.

Ask a master, it's not something that can be explained clearly in one or two sentences.

Spring machine commissioning:

One. Preparation before the dry operation test of the torsion spring machine:

1. The dry operation test of the torsion spring machine must be carried out only after the foundation is completely dry and solidified.

2. Check whether there are foreign objects in each part of the torsion spring machine, and whether the connectors and fasteners are loose.

3. Check whether the lubrication pipelines and hydraulic pipelines of the torsion spring machine are connected correctly, whether the amount of lubrication and hydraulic oil used is appropriate, whether the oil level is appropriate, and whether the lubrication parts are in place.

4. The auxiliary equipment of the torsion spring machine needs to be inspected and tested separately before dry operation to verify whether its performance meets the specified requirements.

Two. No-load trial operation of torsion spring machine**

1. First of all, start the rotation of the torsion spring machine and check whether the parts are normal. Whether the voltage is stable, check whether the Z-axis rotates smoothly after checking whether the Z-axis rotates smoothly and there is no twisting. Before leaving the factory, the no-load operation must be idled for 4-8 hours.

2. Check whether the torsion spring machine has a grounding wire to prevent the occurrence of leakage points, so as to avoid unnecessary occurrences.

3. Adjust the controller to manual operation, and repeatedly use the Y-axis movement to see if the Y-axis runs smoothly and easily.

4. Check the following items during the dry operation test of the torsion spring machine:

A: The lubrication of each lubrication point such as transmission gears and bearings is sufficient, and the sealing parts are well sealed.

b: There shall be no large vibration and periodic noise during operation.

Three. Torsion spring machine load test operation**

1. After the no-load test run of the torsion spring machine (disc machine) is qualified, the load test run can be carried out. During the load test operation, the equipment needs to use samples to beat the material for 2 hours to see the stability of the proofing.

2. During the load test run of the torsion spring machine, check whether the basic technical parameters meet the requirements of the torsion spring machine.

3. The Y axis and Z axis of the torsion spring machine should be stable, and it is not easy to have problems that affect the accuracy such as twisting, and the accuracy of the Z axis can be measured with a meter beater.

4. The circuit, oil circuit and control system of the torsion spring machine should be flexible, safe and reliable.

Spring machine spring machine refers to the production of spring machinery and equipment, the development of automatic type, numerical control type, according to the functional characteristics of: spring machine, spring machine, universal machine, disc machine and special spring machine such as: snake spring machine, torsion spring machine according to the drive is divided into:

Semi-automatic, automatic, numerical control and fully computer-controlled high-end spring machines have WAFIOS's FMU series, FUL series, and FMK series specially developed for double twist, mid-to-high-end Japanese MEC TM series, SH series, ITAYA's AX series, RS series and Taiwan Northeast EN5 series, Guanghong KHM series, conventional mid-end market has MAX, JYF, YONGTENG, Yinfeng, Jingye, Huayida, Hedong, Xinda, etc., In China's Yangtze River Delta and Pearl River Delta, there are a large number of equipment manufacturing industries in the low-end market has a certain share.

Leading the development trend of the industry is the cam-free computer spring machine, which is more and more occupying more market share with its advantages of convenient commissioning, fast and stable production, and suitable for the production of special-shaped springs. Cam-less spring machines are especially 10-axis or 12-axis, and the picture on the left is a 12-axis cam-free spring machine.

Spring machine refers to the production of spring machinery and equipment, the development of automatic type, numerical control type, according to the functional characteristics of: spring machine, spring machine, universal machine, disc machine and special spring machine such as: snake spring machine, torsion spring machine according to the drive is divided into:

Semi-automatic, automatic, numerical control and fully computer-controlled high-end spring machines have WAFIOS's FMU series, FUL series, and FMK series specially developed for double twist, mid-to-high-end Japanese MEC TM series, SH series, ITAYA's AX series, RS series and Taiwan Northeast EN5 series, Guanghong KHM series, conventional mid-end market has MAX, JYF, YONGTENG, Yinfeng, Jingye, Huayida, Hedong, Xinda, etc., In China's Yangtze River Delta and Pearl River Delta, there are a large number of equipment manufacturing industries in the low-end market has a certain share.

So, what kind of spring machine are you.

Our spring press machine is a complex large machine, in the process of use, sometimes there will be a variety of problems, so when buying a spring machine, we must pay attention to the manufacturer's after-sales service, and we must take after-sales service as an important indicator when purchasing.

Many people only consider the product before buying a spring machine, in fact, it is only one of the points we consider, because under normal circumstances, they are all worth a penny, and there will be no big difference in the first place. We should focus on the quality of the machine, before purchasing, we have to do a comprehensive test of the machine to make sure that there are no major problems, so that in the future, we are placing an order.

The after-sales of the product is the focus of our attention, in the process of our use, if there is a problem with the machine, and can not be repaired in time, so it will also affect their own production, so when purchasing, we should see clearly in the after-sales service, and we should pay special attention to a little when signing the contract. After all, the best of a machine is very expensive, and it is impossible to do without a good after-sales service.

The development of automatic type and numerical control type according to the functional characteristics of the liquid is divided into: spring machine, spring machine, computer spring machine, disc machine and special spring machine such as: snake spring machine, torsion spring machine; According to the drive mode, it is divided into:

Semi-automatic, automatic, numerical control and fully computer-controlled.