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1) The driving power of the bucket elevator is small, and the equipment adopts the inflow feeding, induced discharge, and large-capacity hopper intensive arrangement, and there is basically no return material in the material lifting, crushing and digging phenomenon, so its conveying efficiency is high and the effect is good. (2) The lifting range is relatively wide, this kind of hoist has few requirements for the type and characteristics of the material, and the general powdery and small granular materials can be lifted, and the materials with greater abrasiveness can be improved, and the sealing performance of the hoist is relatively good, and the pollution of the environment is relatively less. (3) The operation of the bucket elevator is relatively reliable, with more advanced design principles and processing methods, which is also the premise to ensure that the equipment can maintain long-term stable operation.
4) The service life is long, and the feeding of the hoist adopts the inflow type, no need to dig the material with a bucket, and there is little extrusion and collision between the materials....
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This equipment is composed of two coarse transmission chains, a driving machine and a bucket for filling materials, which is generally loaded with coal, gangue or tailings. Bailun bucket elevator is used to transport coal equipment from low to high places, which is very convenient, saves material resources and manpower, and the key is that the transportation volume is large.
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Overview of bucket elevators.
Bucket elevator has the advantages of large conveying capacity, high lifting height, stable and reliable operation, long life, its main performance and parameters are in line with JB3926---85 "Vertical Bucket Elevator" (the standard is equivalent to referring to international standards and foreign advanced standards), traction ring chain in line with MT36---80 "Mining High Strength Ring Chain", this hoist is suitable for conveying powdery, granular and small pieces of non-abrasive and abrasive materials, such as: coal, cement, stones, sand, clay, ore, etc., Since the traction mechanism of the hoist is a circular chain, it allows the conveying temperature of materials with higher temperatures (the material temperature does not exceed 250 meters) and the conveying height can generally reach up to 40 meters. The TG type can reach up to 80 meters.
Bucket elevator equipment structure.
The traction components of the bucket elevator include ring chains, plate chains and tapes. The structure and manufacture of the ring chain are relatively simple, and the connection with the hopper is also very firm, and the wear of the chain is small when conveying materials with great abrasiveness, but its dead weight is large. The structure of the plate chain is relatively firm, the weight is light, and it is suitable for the hoist with a large lifting capacity, but the articulated joint is easy to be worn, the structure of the tape is relatively simple, but it is not suitable for conveying the material with great abrasiveness, the material temperature of the ordinary tape does not exceed 60 °C, the material temperature of the steel rope tape is allowed to reach 80 °C, the temperature of the heat-resistant tape is allowed to reach 120 °C, and the temperature of the material conveyed by the ring chain and the plate chain can reach 250 °C.
The working principle of the bucket elevator.
The D-type bucket elevator is composed of the running part (hopper and traction belt), the upper section with the transmission drum, the lower section with the tensioning drum, the intermediate casing, the driving device, the backstop braking device, etc., which is suitable for upward conveying loose density powder, granular and small blocks of non-abrasive and semi-abrasive bulk materials, such as coal, sand, coke, cement, crushed ore, etc. TD bucket elevator structure: transmission device: TD bucket elevator transmission device has two forms, respectively equipped with YZ type reducer, ZQ (or YY) type reducer.
The YZ shaft reducer is directly installed on the spindle shaft head, eliminating the transmission platform, coupling, etc., so that the structure is compact and lightweight, and it has a special-shaped roller backstop inside, which is reliable. The reducer has low noise, smooth operation, and floats with the spindle, which can eliminate installation stress.
Hope it solves your problem.
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There are different types of bucket elevators, and the common ones are classified according to the traction parts and according to the unloading method. According to the former, it can be divided into several types, such as ring chain type, plate chain type and tape. According to the latter, it can be divided into three types: centrifugal discharge, gravity discharge and mixed discharge.
The structure of the chain bucket elevator is relatively simple, and the link between the hoppers is also relatively firm, and the wear of the chain is small when conveying materials with relatively large abrasiveness, but the weight is relatively large. The plate chain bucket elevator is light in weight and strong in structure, because the hinged joint is easy to be worn, the mechanism of the tape is very simple, so it is not suitable for conveying abrasive materials. The temperature of the material conveyed by the ordinary belt elevator cannot exceed 60 degrees Celsius.
The steel rope belt hoist conveys materials not exceeding 80 degrees Celsius. The heat-resistant tape can convey materials with a temperature of no higher than 120 degrees Celsius, and the plate chain elevator can convey materials below 250 degrees Celsius.
The most commonly used in daily industrial activities are belt bucket elevators and chain bucket elevators. Different materials are conveyed to have different requirements for the hoist, for example, the conveying of bulk cement requires the use of deep hoppers. Each cubic meter of powdered granular material needs to use a TD belt bucket elevator of centrifugal discharge or mixed discharge type.
The bucket speed of the centrifugal discharge elevator is relatively fast, and it performs well in conveying powdery, granular and small pieces of materials with little abrasiveness. The bucket speed of gravity bucket elevator is relatively slow, and it is mainly used in blocky, heavy, and abrasive materials, such as limestone, clinker, etc.
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As a commonly used lifting equipment, bucket elevator has been widely used at the same time, according to the requirements of different industries also has a very clear classification, which can be divided into according to the transmission structure
1. TD series bucket elevator.
Its specifications include TD100 (not commonly used), TD160, TD250, TD315, TD400, TD500, TD630, TD800, TD1000 and other models, of which TD160, TD250, TD315 and other models are commonly used models.
2. TH series bucket elevator.
TH series bucket elevator is a commonly used lifting equipment, this series of bucket elevator uses forged ring chain as the transmission part, has strong mechanical strength, mainly used for hoist powder and small particles and small block materials, different from TD series bucket elevator, its lifting capacity is larger, the operation efficiency is higher. It is often used for the lifting of materials with a large specific gravity.
3. Ne series plate chain bucket elevator.
Ne series plate chain bucket elevator is a new type of bucket elevator, which adopts plate chain drive, which is different from the old model TB series plate chain bucket elevator, and its naming method is named after the lifting amount rather than the bucket width. For example, NE150 refers to the lifting capacity of 150 tons per hour, rather than bucket width series bucket elevator, which has a high hoist efficiency, and is also divided into NSE models and high-speed plate chain bucket elevators according to different lifting speeds.
4. TB series bucket elevator.
TB series bucket elevator is an older model of bucket elevator, and its transmission part adopts plate chain drive, which has been replaced by the corresponding Ne series bucket elevator products.
5. TG series bucket elevator.
TG series bucket elevator is a reinforced belt bucket elevator, which is different from TD series bucket elevator, TG series bucket elevator uses steel wire tape as the transmission belt, which has stronger transmission capacity. This series of bucket elevators are mostly used in grain transportation, and are also known as special bucket elevators for grain.
6. THG type, TDG type high-efficiency bucket elevator.
It is suitable for conveying dry, loose and smooth powdery, granular and lumpy materials, such as cement, coal, gravel, grain, plastic particles and other materials. When equipped with ZH hopper, it is suitable for powdery and granular materials that are slightly wet, easy to agglomerate and have poor fluidity, such as:
Sand, crushed coal, fertilizer, chemical raw materials and other materials.
In addition, there are pit bucket elevators, dewatering bucket elevators, etc.
Refer to Xuanyang Machinery.
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Vertical dump elevator: lifting height from 2m to 20m, power from, maximum lifting weight up to 2000kg.
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The bucket lift elevator manufacturer is Shijiazhuang Tianlong Machinery Equipment Company. It is a collection of hoist, bucket elevator, lifting conveying equipment, vibrating screening equipment, feeding equipment and belt conveying equipment research, manufacturing and sales as one of the enterprises, the company has professional scientific and technological personnel and technical specialists, has abundant material resources and human resources.
Bucket lift elevator featuresBucket elevator is the use of a series of hoppers evenly fixed on the endless traction member, vertical lifting of materials of continuous conveying machinery, bucket elevator using a series of hoppers fixed on the traction chain or belt in the vertical or close to the vertical direction to transport bulk materials, bucket elevator should check whether the equipment starts smoothly, whether there is abnormal noise and vibration.
Whether the bucket chain and each section collide with each other, etc., when it is found that the bucket chain plate and pin are worn and the bucket chain is elongated, the tensioning device should be adjusted in time to avoid the bucket chain sliding in the tail wheel, accelerating the wear and damage of the tail wheel, etc., the bucket chain should have enough strength to meet the requirements of the design drawings when replacing, and it is strictly forbidden to replace it with a low arc bucket chain.
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Z-type bucket elevator is a commonly used material lifting equipment, which is characterized by the advantages of small footprint, high conveying height and large conveying capacity. In recent years, with the continuous improvement of industrial automation, Z-type hoists have been widely used in all walks of life. So, why is the Z-type hoist becoming more and more popular?
The main reason is that it has the following characteristics:1Wide range of application: Z-shaped elevator is suitable for vertical transportation of various granular, powdery and small block materials, such as food, chemical, pharmaceutical, building materials, minerals and other industries.
Moreover, the Z-type elevator can also be used with other upstream and downstream equipment to form a complete production line, which is an important part of the production chain and can effectively improve production efficiency. 2.The structure of the Z-type bucket elevator is relatively simple, because of its conveying mode
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The working principle of the bucket elevator.
The hopper scoops up the material from the storage below, and as the conveyor belt or chain lifts to the top, it flips down after bypassing the top wheel, and the bucket elevator dumps the material into the receiving chute. The transmission belt of the belt driven bucket elevator generally adopts a rubber belt, which is installed on the lower or upper transmission drum and the upper and lower reversing drum. The bucket elevator of chain drive is generally equipped with two parallel transmission chains, with a pair of transmission sprockets on or below, and a pair of reversing sprockets on or above.
Bucket elevators are generally equipped with shells to prevent dust from flying in the bucket elevators.
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Xinxiang Quanfeng Xinyuan Vibration Machinery Co., Ltd. is an enterprise specializing in the production and design of machinery and equipment, and is an excellent enterprise approved and registered by relevant state departments. Mainly engaged in screening equipment, vibrating screens, mining machinery, conveyors, belt conveyors, feeders, hoists, vibration motors, mining machinery, mineral processing equipment, mining equipment, complete sets of high-efficiency and energy-saving mineral processing equipment, located in Chenbao Industrial Park, Xinxiang, Henan. To put it bluntly, it is the equipment for lifting materials.
The bucket elevator is suitable for lifting from low to high places. After the supplied material is put into the hopper through the shaker, the machine automatically runs continuously and conveys upwards. Yili can adjust the conveying speed according to the conveying volume and select the lifting height according to the need.
The hopper is designed and manufactured by itself. PP non-toxic hopper makes this bucket elevator more widely used. All sizes are designed and manufactured according to actual needs.
It is designed for supporting vertical packaging machines and computer measuring machines, and is suitable for lifting and feeding food, medicine, chemical products, screws, nuts and other products. The automatic stop and start of the machine can be controlled by the signal recognition of the packaging machine. A bucket elevator is a continuous conveying machine that lifts material vertically by using a series of hoppers that are evenly fixed on an annular traction member.
It is divided into three types: ring chain, plate chain and belt.
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Zhirang bucket elevator refers to the transportation equipment that continuously transports materials on the belt or chain and other traction parts. It is often used in the vertical direction or near the vertical direction to continuously improve the conveying machinery of bulk materials. Its structure is simple, covers an area small, the lifting height is large, and has the characteristics of stable work, low noise and fast speed.
The fighting elevator is composed of four parts:
1. Hopper: fixed on the tape (or traction chain), there are three main types of materials, deep bucket (suitable for loose materials), shallow bucket (viscous materials), triangular bucket (specific and lumpy materials).
2. Shell: built-in transmission device and stopper.
3. Fuselage: Thin steel plate welded into a square shell.
4. The lower part: install a tensioning device.
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Hubei Changsheng machinery equipment is copied and manufactured.
The NE series plate chain bucket elevator produced by the company is suitable for the transportation of powdery, granular, small block abrasive or non-abrasive materials, such as raw meal, cement, coal, limestone, dry clay, clinker, etc., and the material temperature is controlled below 250. This series of hoists adopts inflow feeding, induced discharge; The material flows into the hopper and is lifted to the top by the plate chain, and the material is discharged by itself under the action of gravity. The main technical parameters are in line with the standards of the Ministry of Machinery (JB3926-85).
NE type plate chain bucket elevator is a new type of lifting product developed by introducing foreign advanced technology; Due to energy saving and high efficiency, the NE type plate chain bucket elevator is gradually replacing the HL type equal ring chain elevator. The chain is a high-quality alloy steel high-strength plate chain, which is wear-resistant and reliable. The drive part adopts a hard tooth surface reducer.
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