Compared with the efficiency of injection molding manipulator, what details need to be paid attentio

The efficiency of the injection molding manipulator is much higher than that of manual work, and it is also more cost-saving, and it only needs power supply to work continuously without rest. The manipulator can pick up the piece for 3 seconds, and it is not afraid of being hot. According to reports, Bronte's injection manipulator has used a lot of patents, and the efficiency is much higher than that of other manufacturers' injection manipulators.

Injection molding manipulator is a specially equipped machine for injection molding production automation, which can reduce heavy manual labor, improve labor conditions and safe production; It is an automated production equipment that can imitate part of the functions of the upper limbs of the human body, and can automatically control them, so that they can convey products or operating tools according to predetermined requirements, and carry out production operations.

The injection molding manipulator can greatly improve productivity and reduce production costs, stabilize and improve the quality of injection molding products, and avoid losses caused by human error.

At present, the type of manipulator in China is relatively simple, and most of them are used for picking. With the development of the injection molding industry, more and more manipulators will be used in various processes such as feeding, mixing, automatic loading and unloading molds, and waste materials in the future, and will develop in the direction of intelligence.

Plastics occupy a very important position in our industry, people's livelihood and other materials, and many materials have been replaced by plastics one after another; The molding of plastics includes: injection molding, blister molding, blow molding, extrusion molding, die-casting molding, etc., and the application of injection molding.

Mechanical

Machinery refers to a general term for machines and mechanisms. Machinery is a tool device that can help people reduce the difficulty of work or save effort, such as chopsticks, brooms and tweezers and other items can be called machinery, they are simple machines.

(1) Understanding of tonnage. Different tonnage injection molding machine corresponds to different sizes of template size and safety door height, the size of the template directly determines the stroke of the manipulator, the height of the safety door affects whether the product is taken out smoothly from the mold to the outside of the mold, after the determination of these two key sizes, it is necessary to consider how large the payload of the manipulator is, whether it is enough for the weight of the injection molding product.

2) Evaluation of the performance and ease of use of the manipulator. The performance of the manipulator is usually reflected by its movement speed and repeatability, and the movement speed is reflected in the rapid response and high speed, which requires the investigation of the actuators, especially the selection of cylinders and solenoid valves to determine these performances. The repeatability is mainly reflected by the machining and assembly accuracy of the mechanical parts of the manipulator.

3) Carefully observe the warranty period, and when evaluating the warranty period, it is necessary not only to examine the period of the main parts, but especially to examine the crystal plate of those vulnerable parts that are not covered by the warranty.

4) After-sales service is currently a link that all walks of life have been focusing on, and there will inevitably be problems in the use of the manipulator, so the quality of after-sales service is very important, so the rapidity and quality of after-sales service should be given priority in the selection of manipulator.

Classify. 1. The applicable manipulator in the injection molding industry can be divided into the following two types according to its intelligence:

1. Basic injection molding manipulator, this type of manipulator generally includes a fixed mode program and a teaching mode program according to the needs of the production process. The fixed-mode program covers several standard processes for injection molding production, using an industrial controller to perform simple, regular, and repetitive movements. The teaching mode program is specially adapted for injection molding machines with special production processes, and achieves the goal of successful retrieval by choreographing the basic movements in an orderly and safe manner.

2. Intelligent injection molding manipulator, this type of manipulator generally includes multi-point memory placement, arbitrary point standby, more degrees of freedom and other functions, generally using servo drive, which can carry out more complex operations for humanoid execution to the greatest extent, and can also be equipped with advanced sensors, so that it has visual, tactile and thermal functions, making it an injection molding robot with high intelligence.

2. According to other classification methods, it is classified as follows:

The driving mode is divided into pneumatic, frequency conversion, and servo.

According to the mechanical structure, it is divided into rotary type, horizontal type, and side type.

According to the structure of the arm, it is divided into single and double sections.

According to the number of arms, it is divided into single arm and double arm.

According to the X-axis structure, it is divided into arm type and frame type.

According to the number of shafts, it is divided into single-axis, double-axis, three-axis, four-axis, five-axis, etc.

According to the different control programs, it is divided into multiple sets of fixed programs and autonomous programs.

The size of the device is distinguished by the movable arm, generally in 100mm increments.

1 is according to the model of the injection molding machine, that is, the clamping force;

2. It is based on the mold structure of the product;

3. Pay attention to the strength and scale of the manipulator manufacturer;

4 is the service ability of the dealer of the manipulator.

Look at the preparation and there is also the time to keep a lot of talent.

Content: 1. Mechanical technology: mechanical technology is the foundation of mechatronics, and the focus of mechanical technology is how to adapt to mechatronics technology, use other high and new technologies to update the concept, realize changes in structure, material and performance, and meet the requirements of reducing weight, reducing volume, improving accuracy, increasing stiffness and improving performance.

In the manufacturing process of mechatronics system, the classical mechanical theory and process should be aided by computer-aided technology, and at the same time, the early exchange of information group, access, calculation, judgment and decision-making, artificial intelligence technology, expert system technology, and neural network technology all belong to computer information processing technology.