What are the precautions for device management?

First, we should pay attention to the impact of high temperature weather on the equipment, continuous high temperature, efficient operation of the equipment, we need to pay attention to the problem of excessive temperature to prevent the equipment from burning and destroying.

Second, we should pay attention to the impact of rain on the equipment, enter the rainy season, the air is humid, the rain is more and more diligent, and the rainproof and moisture-proof equipment should be put on the agenda.

Third, pay attention to the impact of continuous work on the equipment. Field engineering projects are all rushing for time, competing for speed, continuous combat, and the equipment is also at full load, or even overloaded, this situation is understandable, but equipment maintenance and maintenance must keep up.

Fourth, we should pay attention to the condition of the equipment, the equipment operates efficiently, it is inevitable that it will be damaged due to "fatigue" or not work in a normal state. Working with illness will inevitably cause large losses.

Fifth, we should pay attention to the training of "novices". During the busy production season, it is inevitable to recruit some temporary workers. Some college and technical secondary school graduates have also come to report, their enthusiasm for work should be encouraged, but the performance of the equipment, operating procedures, the use of protective measures, must be explained to them clearly, after the assessment of them to determine the mastery of these technologies, before they can take up the post, otherwise, must not be given the green light.

Sixth, we should pay attention to strengthen the study of the equipment management system, the use of equipment is strictly regulated, must be often studied, otherwise the old workers will forget, and not according to the provisions of the system to receive equipment, it is difficult to implement the equipment management system, it is possible to cause damage to the equipment and harm to the user. Therefore, it is necessary to constantly study the equipment management system and work under the constraints of the system.

Seventh, we should pay attention to the rectification of hidden dangers of equipment. "Sharpening the knife does not mistakenly chop wood" for the known hidden dangers of various equipment, such as incomplete drilling rig protective equipment, machine oil leakage, inflexible switch, inaccurate instrument scale, etc., to check and verify one by one, correct and perfect, to ensure the integrity of the equipment.

Attention should be paid to the use of the device:

1. The operators should be trained to work, hold certificates, master the correct use of equipment, improve the safety operation procedures of the equipment, and strictly prohibit illegal operation or overload operation (electrical equipment and pressure equipment should be stricter);

2. To refuel correctly, to achieve "three fixed and one over-consideration", to choose lubricants according to different seasons and different environments (high temperature, low temperature, high humidity, high corrosion, high pressure, etc.), to fill lubricating oil (grease) in accordance with timing, positioning, and quantitatively, and to do a strict filtration job on lubricating oil;

3. It is necessary to establish the technical conditions for the equipment to be in good condition, conscientiously do a good job in equipment spot inspection, improve spot inspection and maintenance records, and eliminate equipment failure hidden dangers in the bud;

4. It is necessary to conscientiously do a good job in the daily maintenance, maintenance and overhaul of the equipment to prevent the equipment from running with diseases;

5. Do a good job of overhaul work in accordance with the equipment spot check and the service life cycle of the equipment;

6. Do a good job in the management of equipment wearing parts and spare parts;

7. It is necessary to establish equipment operation records and equipment account management, and to have sound equipment drawings and management methods.

Device management includes:

1. Establish and implement the management system of machinery and equipment.

Establish a sound equipment management system, such as the purchase, use, maintenance, repair, renovation, scrap disposal and other whole process of equipment to improve and comprehensive management, so that the equipment is kept in good condition, but also to separate equipment inspection standards and inspection guarantee system, in order to ensure that timely and rapid information transmission and feedback, strengthen the management of weak links in equipment.

2. Purchase, acceptance, installation and commissioning of equipment.

The purchase of equipment needs to follow the principles of advanced technology, feasible production and reasonable cost, as well as the installation and commissioning of equipment, and the comprehensive integrity rate of equipment in the production department should also be assessed.

3. Correct use, daily maintenance and regular maintenance of equipment.

It is necessary to instruct operators how to use the equipment correctly and arrange production tasks reasonably to reduce the wear and tear of the equipment, prolong the service life of the equipment and accidents. Before the equipment is officially put into use, it is necessary to formulate a reasonable equipment inspection, maintenance and repair plan, and it is best to establish equipment maintenance and management measures.

4. Organization and management of technical transformation, renewal and allocation of equipment.

In terms of technical transformation and renewal of equipment, it is necessary to carry out necessary technical transformation and renewal of existing equipment in a planned and focused manner to improve the efficiency of enterprise equipment and reduce after-sales maintenance costs. At the same time, maintenance personnel at all levels also need to grasp the operation of the equipment and formulate corresponding equipment management measures.

Classification of device management

Equipment management is divided into owned equipment management and rental equipment management. The self-owned equipment shall be calculated according to the depreciation of the equipment and the use of the shift; The leased machinery fee is calculated according to the leasing time and unit price; The self-owned machinery usage fee and the machinery leasing fee together constitute the machinery cost of the project, and the cost is calculated.

1. Self-owned equipment management.

The system deploys equipment according to the equipment use plan, improves the efficiency of equipment use, reasonably allocates equipment resources, ensures the smooth construction of the project, and mainly deals with the daily management of on-site equipment and the accounting of machinery costs. It mainly includes: use plan, procurement management, inventory management, equipment account management, equipment use, equipment daily management, machinery cost accounting, etc.

2. Equipment leasing management.

According to the project budget and the overall schedule, the equipment leasing plan is formulated in combination with the situation of its own equipment, and resources are reasonably allocated, the equipment utilization rate is improved, and the smooth construction of the project is ensured. The lease fee is calculated according to the lease quantity, lease time, quit time, and lease unit price, and the mechanical material cost is calculated according to the lease fee and compensation fee combined with the project. These include:

Lease plan, lease contract management, equipment entry, machinery exit, lease fee settlement and other expense settlement and payment.

1. What is a device?

The equipment includes machines, fixtures, molds, cutters, templates, wooden molds and measuring instruments.

2. How to do a good job in the maintenance of equipment?

1. Enterprises should establish a maintenance system for equipment and regularly check the integrity of the equipment.

2. The equipment that is not used temporarily should be properly kept, and it should also be regularly maintained, inspected and calibrated.

3. Special attention should be paid to regularly checking and adjusting the precision of the equipment with key quality characteristics to maintain the normal working capacity.

4. The appearance of the equipment should be wiped clean.

5. The equipment should be organized.

3. What is planned maintenance?

The implementation of the planned maintenance system of equipment is an important measure to eliminate equipment defects, restore performance and accuracy, and meet the requirements of good condition. 1. According to the problems existing in the equipment, the repair content should be determined, and the annual and quarterly maintenance plans should be prepared.

2. There are three types of overhaul plans: overhaul plans, first-level maintenance plans and second-level maintenance plans. The equipment overhaul is carried out by a special machine repair workshop or entrusted to an external factory; The first level of maintenance is generally carried out when the equipment has been in operation for a total of 500 hours, and the second level of maintenance is generally carried out when the equipment has been in operation for a total of 2,500 hours.

3. The workshop director, together with the relevant departments, will conduct spot checks on all equipment to confirm whether it is broken.

4. The equipment failure rate remains high, and electricians and mechanics must implement the inspection system.

4. How to manage the equipment?

1. Establish and improve equipment files.

2. Equipment management should be assessed: spot check, emergency repair, follow-up, and staffing.

3. Management of mechanics: how to arrange positions.

4. Organize equipment inspection to prevent accidents.

5. How to hand over the equipment should be specified.

6. The maintenance department should have a smooth reporting procedure.

7. The electric fan and ventilator in the large process are under the management of machine repair, signed and received, and it is a waste to throw them in the corner.

8. Don't push the problem to the machine repair in the workshop, and reflect on whether there are any operational errors.

9. The inaccuracy of the electronic scale is a problem, how to calibrate.

5. Precautions for equipment management:

Note that the accuracy and precision of the computer should be verified before initial use, and special attention should be paid to the control of the computer and software if a computer is used in process control.

What is equipment management: taking equipment as the research object, applying a series of theories and methods, through technical and economic organizational measures, the whole process of scientific management of the material movement and value movement of equipment.

Features of Device Management:

1. It is the basis of enterprise operation and management;

2. It is the guarantee of the quality of the company's products;

3. It is an important way to improve the economic benefits of enterprises;

4. It is the premise of doing a good job in safe production and environmental protection;

5. It is an important condition for the development of enterprises;

6. It is the product of social development and a leap in the change of productive forces.

The main content of device management.

Pre-management: equipment management before the equipment is put into normal production and operation;

Planned maintenance management: a system of planned maintenance according to the maintenance cycle of the equipment.

Maintenance management: the management of maintenance, maintenance and lubrication measures formulated according to the performance and requirements of the equipment in use.

Spare parts and spare parts management: technical management, plan management, warehouse management and economic management of spare parts.

Drawing data management: the management of design data, drawings and random data drawings.

Statistical management: the means of supervision, inspection and organization and coordination of the equipment status of the enterprise, such as the "five rates" of equipment (operating rate, intact rate, operation rate, output rate, leakage rate), instrument "three rates" (intact rate, open rate, leakage rate), etc., equipment overhaul and depreciation extraction.

Inspection and rating management: management is carried out according to the standards, scope, and standards of good equipment for inspection and rating.

Update management: Replace aging, high energy consumption, serious pollution and backward technology.

Fixed asset management: labor tools and labor facilities with a high unit price and a long service life in the assets of the enterprise, which basically maintain their original physical form in the process of use.

Anti-corrosion and thermal insulation management: manage the requirements of anti-corrosion and thermal insulation work, and manage the division of labor and implementation measures.

Technical file management: the management of technical data files in the whole process of operation of the main equipment.

Equipment accident management: equipment accident management for serious equipment damage and excessive economic losses caused by abnormal reasons.

Lubrication management: standardize and institutionalize the daily lubrication technology management to ensure that the lubrication work is an effective method.

Electrical equipment management: the use, maintenance, and calibration management of electrical, instrumentation, and equipment.

Basic data management: establish the acceptance, handover, archives, ledger assessment and other materials of the construction equipment, as well as the management division of labor and integrity standards.

seal management; Management of dynamic and static sealing points and "running, running, dripping and leaking" of equipment.

Project budget and final account management: manage budget and final accounts according to the quota at the beginning and end of construction work.

Engineering construction management: management of construction quality and progress according to drawing specifications and standards during construction.

Boiler and pressure vessel management: the management of the design, safety, operation, maintenance, overhaul, transformation and periodic inspection of boilers and pressure vessels.

hoisting machinery management; Management of the implementation and requirements of specific management measures for lifting equipment.

1. The operators should be trained to work, hold certificates, master the correct use of equipment, and improve the safety operation procedures of equipment.

"One is too careful", according to different seasons, different environments (high temperature, low temperature, high humidity, high corrosion, high pressure, etc.) to choose a good lubricant, in accordance with the timing, positioning, quantitative filling of lubricating oil (grease), lubricating oil to do a good job of strict filtration;

3. It is necessary to establish the technical conditions for the equipment to be in good condition and conscientiously do a good job in the equipment inspection.

Improve the inspection and maintenance records to eliminate the hidden dangers of equipment failures in the bud;

Equipment management is the management of the whole process of equipment life cycle, including the management of the whole process of selecting equipment, using equipment correctly, maintaining and repairing equipment, and updating and transforming equipment. The role of equipment management: 1. Through the management of material movement form, ensure the normal operation of equipment management and maintenance, ensure the integrity of equipment, and provide reliable guarantee for enterprises to complete production and operation tasks.

Equipment management is the management of the whole process of equipment life cycle, including the management of the whole process of selecting equipment, using equipment correctly, maintaining and repairing equipment, and updating and transforming equipment.

The role of device management:

1) Through the management of material movement form, ensure the normal operation of equipment management and maintenance, ensure the integrity of equipment, and provide a reliable guarantee for the enterprise to complete the production and operation tasks.

2) Through the data management of value stream (equipment procurement, maintenance and other costs), personnel at all levels can timely understand the occurrence and flow of various equipment costs, and control costs; At the same time, by checking the data on the voucher with the physical object, the loss of assets is avoided.

3) Through statistics and analysis, calculate and output various data values and target values, take measures to control the excess indicators, and provide a basis for the management department to formulate equipment management objectives, work plans, maintenance decisions, etc.