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Generally speaking, the grade is YT15, YG9, the larger the number after that, it means that the cemented carbide contains more bonding, high toughness, low hardness, and poor wear resistance, so you can choose according to the performance of the cemented carbide required by the milled copper plate.
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The hardness of copper is not large, so the cemented carbide should choose high wear-resistant and micro-grained ones, which can reflect the best performance of cemented carbide. In terms of grades, Sumitomo is H1 and EH10, and the domestic ones are not very well understood. But it must also be highly wear-resistant and microcrystalline.
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If it is a finished knife, then some brands will develop separate model specifications specifically for aluminum and copper.
For example, I have a special milling cutter for aluminum and copper here.
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yt14。Because the copper material is soft, the surface gloss is good after processing with this knife.
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Introduction to the commonly used grades and uses of cemented carbide.
Grade: Equivalent to standard ISO Physical and mechanical properties (min): flexural strength n mm2; Hardness HRA uses.
1、 yg3x/ k01/ 1420;It is suitable for high-speed finishing of small cutting sections of cast iron, non-ferrous metals and alloys, quenched steel and alloy steel.
2、 yg6/ k20 /1900;It is suitable for semi-finishing and finishing of cast iron, non-ferrous metals and alloys, and non-metallic materials at medium to cutting speeds.
3、 yg6x /k15/ 1800;It is suitable for high-speed finishing and semi-finishing of small and medium-sized cutting sections of cold-hardened cast iron, ductile iron, gray cast iron and heat-resistant alloy steel.
4、 yg6a/ k10/ 1800;It is suitable for high-speed finishing of small and medium-sized cutting sections of cold-hardened cast iron, ductile iron, gray cast iron and heat-resistant alloys.
5、 yg8/ k30/ 2200;It is suitable for low-speed roughing of cast iron, non-ferrous metals and alloys, and non-metallic materials.
6、 yg8n/ k30/ 2100;It is suitable for high-speed cutting of alloy materials such as cast iron, white cast iron, ductile iron and chromium-nickel stainless steel.
7、 yg15/ k40/ 2500;It is suitable for inlaid oil wells, coal mining drill bits, and geological exploration drill bits.
8、 yg4c/ 1600;It is suitable for inlaid oil wells, coal mining drill bits, and geological exploration drill bits.
9、 yg8c/ 1800;It is suitable for inlaid oil wells, mining drill bits, ten-shaped drill bits, cone drill teeth, and down-the-hole drill teeth.
10、 yg11c/ 2200;It is suitable for inlaid oil wells, mining drill bits, ten-shaped drill bits, cone drill teeth, and down-the-hole drill teeth.
11、 yw1/ m10/ 1400;Suitable for medium-speed semi-finishing of steel, heat-resistant steel, high manganese steel and cast iron.
12、 yw2/ m20/ 1600;It is suitable for medium and low-speed roughing and semi-finishing of difficult-to-machine steels such as heat-resistant steel, high manganese steel, stainless steel, etc.
13、 ge1/ m30/ 2000;Suitable for low-speed roughing of non-metallic materials and wear-resistant parts for clocks and gears.
14、 ge2 /2500;Tungsten carbide top hammer special grade.
15、 ge3/ m40/ 2600;It is suitable for manufacturing fine-diameter micro drills, end mills, rotary frustration cutters, etc.
16、 ge4/ 2600;It is suitable for printing needles, pressure cylinders and tubes, rods, belts, etc. for special purposes.
17、 ge5 /2800;It is suitable for impact-resistant materials such as rolls and cold stamping dies.
18. YT30 P01 is suitable for finishing of carbon steel and alloy steel, fine turning, fine boring, fine expansion of small sections, etc.
Please refer to it!
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I agree with the statement of the third floor.,But I'm disgusted to write it as x dared! Hehe! In fact, most of the matrix materials before coating are made of general YG cemented carbide, and in fact, some foreign matrix materials are not as good as ours!
But the coating technology is good! In the end, the blade is better than our domestic one! Whether you admit it or not, accept it!
It's a fact!
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The general steel parts are used Toshiba's model T9015.
The machining of quenched steel can have ceramic inserts, diamond, cubic boron nitride inserts are optimal. (The blade of cubic boron nitride depends on whether you can use it, which is quite expensive.) )
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All use Israel IC907, you go to buy it to know, the blade is very easy to use, our factory uses this...
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I recommend you to use PCD tools for machining magnesium alloy, regardless of the finish and life are cemented carbide is not better, this is also according to the situation in your factory, with cemented carbide you can choose YG3 grade to try.
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k10.The tool parameters are important, and the tool finish should be good. It is recommended to use a custom-made milling cutter on a machining center.
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Magnesium alloy is relatively soft, and the sticky knife is more powerful during processing.
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The main basis for the reasonable selection of insert carbide grades is the properties of the material to be processed and the properties of the cemented carbide. Generally, when the milling cutter is selected, the corresponding grade of cemented carbide insert can be equipped according to the processing materials and processing conditions provided by the tool manufacturer.
Due to the different composition and performance of the same kind of cemented carbide produced by each factory, and the expression method of cemented carbide grade is also different, for the convenience of users, the International Organization for Standardization stipulates that cemented carbide for cutting is divided into three categories according to its chip removal type and processed material: P class, M class and K class. According to the material to be processed and the applicable processing conditions, each category is divided into several groups, expressed by two Arabic numerals, the larger the number in each category, the lower the wear resistance and the higher the toughness.
Class P alloys (including cermets) are used to process metal materials that produce long chips, such as steel, cast steel, malleable cast iron, stainless steel, heat-resistant steel, etc.
Class M alloys are used to process ferrous or non-ferrous metals that produce long and short chips, such as steel, cast steel, austenitic stainless steel, heat-resistant steel, malleable cast iron, alloy cast iron, etc.
Class K alloys are used to process ferrous metals, non-ferrous metals and non-metallic materials that produce short chips, such as cast iron, aluminum alloys, copper alloys, plastics, hard bakelites, etc.
Maximum depth of cut:
Different series of indexable surface milling cutters have different maximum cutting depths. The larger the maximum depth of cut, the larger the size of the insert used in the tool, the higher the **, so from the perspective of saving costs and reducing costs, the selection of tools should generally be based on the maximum margin of machining and the maximum depth of cutting of the tool to select the appropriate specifications. Of course, it is also necessary to consider that the power rating and rigidity of the machine should be sufficient for the maximum depth of cut of the tool.
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YG and YT classes are better.
Tungsten carbide grades can usually be divided into three categories: YG class (WC-CO class): This type of cemented carbide made of tools has good toughness, wear resistance, thermal conductivity, etc., mainly used for processing cast iron, non-ferrous metals and non-metals.
YT class (WC-TIC-CO): due to the addition of TIC to the material, the hardness and wear resistance of the material are improved, but the flexural stiffness is reduced. This kind of cemented carbide has high hardness and high heat resistance, good anti-bonding and oxidation resistance, and is suitable for processing steel, with low tool wear and high durability during cutting.
YW (WC-TIC-TAC-CO): TAC is added to YT material to improve the strength, toughness and red hardness of the tool. This kind of cemented carbide material has high high-temperature hardness, high-temperature strength and strong oxidation resistance, especially suitable for processing various high-alloy steels, heat-resistant alloys and various alloy cast iron.
Tungsten carbide is an alloy material made by powder metallurgy process of hard compounds of refractory metals and bonded metals. Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, corrosion resistance, especially its high hardness and wear resistance, which basically remains unchanged even at a temperature of 500, and still has a high hardness at 1000. Tungsten carbide is widely used as tool materials, such as turning tools, milling cutters, planer cutters, drills, boring cutters, etc., for cutting cast iron, non-ferrous metals, plastics, chemical fibers, graphite, glass, stone and ordinary steel, and can also be used to cut heat-resistant steel, stainless steel, high manganese steel, tool steel and other difficult-to-machine materials.
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