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You must be using a horizontal ring die pellet machine, which is a pellet machine for making feed. The simmering machine is a normal production phenomenon, because the mold of the horizontal ring die pellet machine is placed vertically on the side of the machine, when the feeding is uneven, the material will accumulate to the bottom of the mold under the action of gravity, and the mold is basically only scraped by the scraper due to the gravity of the material, and it can not be completely pressed by the pressing rod, so it is equivalent to half of the effective working surface of the mold is working. In addition, vibrations are generated, which can damage the bearings.
Due to the bottom; The accumulation of ingredients also often causes the simmering machine.
The vertical ring die pellet machine does not exist in this situation, the pressure wheel rotates the material, and the material is evenly divided to both sides of the mold, which will not produce heavy material and vibration, and the whole set of rotating parts of the vertical ring die pellet machine has undergone precise dynamic balance, plus its own weight, and the vibration will not be felt outside half a meter. If you want to buy equipment for making real biomass fuel pellets, it is recommended that you can find it in Guanbei.
The mold of the horizontal ring die pellet machine is placed vertically on the side of the machine, carried by a large shaft at one end, such a large mold is heavy at one end, and its bearing can be imagined to withstand how much pressure and torque, so it is easy to be damaged.
The vertical ring die pellet machine is a vertical enlarged shaft, large cast steel bearing seat, its three rows of large bearings do not bear any pressure, obviously not easy to break, long life.
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Which device are you using?
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The biomass pellet machine often gets stuck.
The biomass pellet machine is often stuck: the common reasons for the pellet machine are: 1
The moisture of the material is not suitable. Too much or too little moisture in the material will lead to clogging of the mold hole, resulting in the pellet machine not being discharged. In this case, check the summarized materials and control the moisture between 10% and 15%.
2.The mold pressure plate and pressure roller are seriously worn. The mold pressure plate and pressure roller are the main accessories of the pellet machine, and they are also vulnerable accessories, if the parts are aging or malfunctioning, these are also the reasons that will lead to the pellet machine not being discharged.
If it is a newly bought pellet machine, you only need to look at which accessories are not running to tell which problem is, if it is a pellet machine that has been used for many years, it means that the accessories are aging, and the accessories can be replaced. 3.The mold compression ratio is not suitable.
Different materials require different compression ratio molds, and the selection of regular large manufacturers will be customized separately for customer needs at the beginning, and this problem will generally not occur. If the material is not discharged, check the compression ratio of the mold, if it is not suitable, replace the material mold. 4.
The material has a high crude fiber content. Pellet machine has different models and power, for different types of pellet machine, granulation requirements are also different, some pellet machine is suitable for special pressing of coarse fiber, some suitable for special pressing of fine fiber hail is good. If a small pellet machine is chosen to press the coarse fiber material, it is also the reason why the pellet machine does not materialize.
The solution is to communicate with the manufacturer and replace it with a pellet machine 5The spacing between the mold and the pressure roller is not suitable. The pellet machine is to promote the pellet forming through the extrusion of the fitting roller and the mold, if the spacing is not suitable, it will also lead to the pellet machine can not discharge normally, the solution is to adjust the spacing appropriately.
6.There is material accumulation in the pellet machine. After the production of the pellet machine, there will be some accumulation, there is no clean residue, and after the next granulator runs, because the temperature is higher than the wheel content, it will solidify into a hard block, so the pellet machine can not be discharged normally.
The solution is to clean up the inside and clean up the debris.
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The biomass pellet machine often gets stuck.
Hello dear, glad to answer for you! The reason why the biomass pellet machine is often stuck for the first time is that the tung is withered: 1. The humidity of the raw material is too large.
The humidity of the raw materials of the biomass pellet machine is too large, which will make the material in the pellet machine absorb moisture and become soft, increase the internal friction of the pellet machine, and cause the pellet machine to get stuck. In this case, the humidity of the raw material should be reduced, or the drying equipment should be replaced. 2. The feed length of the pellet machine is too long.
If the feed length of the pellet machine is too long, it will increase the friction and resistance of the material in the pellet machine, resulting in the pellet machine getting stuck. At this time, the feed length can be adjusted appropriately, or the diameter of the feed port of the pellet machine can be increased. 3. The internal wear of the pellet machine.
After long-term use, the internal parts of the pellet machine (such as templates, pressure rollers, etc.) will be worn, resulting in the pellet machine stuck. At this point, worn parts need to be replaced. 4. Motor failure.
The failure of the pellet machine motor will also cause the pellet machine to get stuck, at this time, it is necessary to check whether the motor is working normally and whether the motor needs to be replaced. 5. Other reasons. There are other reasons that cause the biomass pellet machine to get stuck, such as unreasonable structural design and improper operation of the pellet machine.
It is necessary to carry out local investigation and treatment according to the specific situation.
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The biomass pellet machine often gets stuck.
Hello, dear, there are many reasons why the biomass pellet machine is stuck. Here are some common causes and workarounds:1
The humidity of the material is too high. When the humidity of the material is too high, they can easily stick to the mold and cause the equipment to clog. The solution is to minimize the humidity of the material, or replace it with a low-humidity raw material.
2.Excessive debris accumulates inside the pellet machine. When too much debris accumulates inside the pellet machine, they can clog the equipment.
The solution is to regularly clean the pellet machine and avoid overloading the pellet machine. 3.The mold is badly worn.
If the mold of the pellet machine is worn out, the pellet machine will become particularly difficult to operate, or even not work properly. The solution is to regularly check the wear and tear of the mold and replace it in time. 4.
Equipment failure. If there is a problem with the parts of the pellet machine, such as wear of mechanical transmission parts, motor overload, bearing wear, etc., it will cause the equipment to jam. At this time, it is necessary to timely connect the bridge banquet to the professional maintenance personnel for maintenance.
5.Improper production operations. Improper production operations may lead to the failure of the pellet machine, such as uneven material filling, improper mold adjustment, etc.
It is recommended to follow the operating instructions and operate the biomass pellet machine correctly. We hope that the information on the Elephant Shop can be helpful to you.
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Summary. The brood pellet machine often jams may be due to one of the following reasons:1
The material is too large: The feed port of the biomass pellet machine has certain limitations, if the material is too large, it is easy to get stuck in the feed port, resulting in the machine stuck. 2.
Uneven feeding: If the speed of the material entering the biomass pellet machine is uneven, it is easy to cause the machine to get stuck. 3.
Equipment failure: Worn or malfunctioning parts of the biomass pellet machine may also cause the machine to get stuck. 4.
The temperature is too high: If the internal temperature of the biomass pellet machine is too high, it is easy to cause the material to become soft, thus jamming the machine.
The biomass pellet machine often gets stuck.
The brood pellet machine often jams may be due to one of the following reasons:1Material oversized:
The feed port of the biomass pellet machine has certain limitations, if the material is too large, it is easy to get stuck in the high feed inlet, resulting in the machine stuck. 2.Uneven feeding:
If the speed of the material into the biomass pellet machine is uneven, it is easy to cause the machine to get stuck. 3.Equipment failure.
Wear or failure of parts of the biomass pellet machine may also cause the machine to get stuck. 4.The temperature is too high:
If the internal temperature of the biomass pellet machine is too high, it is easy to cause the material to become soft, thus jamming the machine.
In view of the above problems, the following measures can be taken: 1Control the size of the item:
Before feeding the biomass pellet machine, the material is screened or cut to control the size of the material and avoid the machine being stuck due to oversized material. 2.Enhanced feed control:
When feeding, we should try to maintain a stable feeding speed to avoid uneven feeding and causing the jujube hail machine to get stuck. 3.Maintenance Equipment:
Regularly check whether the parts of the biomass pellet machine are worn or faulty, and replace or repair them in time to ensure the normal operation of the equipment. 4.Controlling the Temperature:
When using a biomass pellet machine, the internal temperature of the machine should be controlled to avoid too high temperature causing the material to become soft, thus jamming the machine. Stool Elimination.
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1. The moisture of the raw materials is not suitable, and there is no way to make the particles form if the moisture is too large or too little, because our pellet machine is made by physical pressing, without the addition of any chemical components, and the adhesion is formed through the combination of appropriate moisture and suppression, so the moisture of the raw materials is one of the important factors. 2. The compression ratio of the mold is not correct; Compression ratio and moisture are equally important factors, one is controlled in the raw material, one is controlled in the mold, the two proportions are indispensable, the compression ratio must be communicated with the manufacturer, special attention is paid to one point: for example, some time ago the sawdust particles were pressed and suddenly found that the sawdust was not enough, and other miscellaneous wood was added, which will also seriously affect the production!
Because the compression ratio of different raw materials is not the same, so if you have a variety of raw materials, you still communicate with the manufacturer to prepare a few more molds 3, the pressure roller ring die gap is not adjusted, this in the case of equipment test machine, our company's technical personnel will hand over to the customer for use and debugging, in order to avoid the situation of not swimming out of the branch and touching the material. But the specifics depend on what your actual situation is, and you can talk better and faster by prescribing the right medicine. Thank you for your trust, the above is my reply, I hope it can help you, I wish you a happy life
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The moisture of the raw material is not large, and the moisture of the raw material will cause the raw material to slip in the plasmid room and not materialize, blocking the abrasive, and the reasonable moisture of the raw material should be between 12-15%.
It turns out to be matched with the compression ratio of the abrasive. If the compression ratio of the abrasive is large, it will inevitably fail to squeeze out the particles and block the abrasive. It is recommended to replace abrasives with small compression ratios.
Abrasives are clogged. If the abrasive tool is blocked, it will also cause the phenomenon of non-materialization, and it can be solved by drilling the abrasive hole.
According to the experience of Guanbei mechanical engineers, the gap between the pressure roller and the abrasive tool is too large, resulting in the pressure roller not eating material, and there must not be enough extrusion force to let the incoming material enter the abrasive, so it is necessary to adjust the gap between the pressure roller and the abrasive.
The strength of the raw material is too large, causing the raw material to block the abrasive after entering the abrasive hole, resulting in no discharge. It is recommended to turn on abrasives.
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