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For some advertising companies, they want to build digital factories, and for these digital factories, it is not so easy to achieve. The meaning of the digital factory is to be able to combine the information network or some such technologies to carry out a digital manufacturing platform in the factory, so many people want to involve such a field。Especially for the advertising industry, if they can get involved in such a field, it is very necessary for the development of this company.
A series of shifts are needed.
It doesn't make them cooperate with other companies to increase costs, and such practices can also make them very profitable. For such advertising agencies, if they want to design a digital factory, they need to understand what kind of critical position such a digital visualization is. Because after all, it is indeed very necessary for such a problem, and it occupies a very central position in the digital factory.
Learn what it means to be a digital factory.
I can feel that data visualization is a very important part of the construction of such a factory, and it can help us to understand such a market through some obvious data comparison and some forms of display through some obvious data comparisons. Including for such a digital factory, if you choose to realize, you must understand what kind of development state the industrial and big data era is in now, and after fully understanding these two trends, you can play a role in steadily advancing such a digital factory. <>
For such a digital factory, if you want to open it stably, you need to involve the extraction, induction and display of data. Therefore, in our lives, if we want to transform from an advertising company to a digital factory, we need to carry out a series of explorations in the digital factory, and at this time, we also need to have the ability to process big data.
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First of all, we should determine the planning of the digital factory, and at the same time, we should also do a good job of overall planning. We should also avoid risks reasonably, and also invest some time and energy to analyze the overall situation, and also have a basic blueprint for digital engineering, so that we can build a digital factory.
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First of all, there should be a unique set of factories, and the factory should be digitally transformed, and it should also have its own design style and corporate culture, so as to have its own digital factory.
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We must do a good job in intelligence, production transparency, numerical control, but also to establish interactive functions, establish a variety of data models, so that we can clearly know the development of the entire enterprise, can make a better layout.
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First of all, we should use numbers to make some shapes, and they should also meet the requirements of customers, and at the same time, we should also use numbers to make more perfect shapes and make good help.
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First of all, we must use all smart devices, and we must introduce some high-tech, and always pay attention to scientific changes.
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As the production form of the manufacturing industry becomes more and more complex and changeable, the use of MES system solutions to move closer to the digital factory has become a key part of the survival and development of many enterprises. MES system is a set of production information management system for the executive layer of the workshop of manufacturing enterprises, taking Zhuhai Yingzhi Technology's prismatic ins-MES as an example, mainly composed of SFR electronic reporting system, EMS equipment management system, SPC manufacturing management system, WIP product management system, HRI employee management system, AID artificial intelligence diagnosis six modules, the advantage is that the production process can be fully visualized, and the production data can be effectively used for enterprise management. Finally, it can improve the quality and efficiency of product production, as well as enhance market competitiveness.
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To achieve digital transformation of manufacturing factories, not only need a system, of course, the system is also an indispensable tool, ERP + MES + PLM + WMS is a basic four-piece set, integrating some intelligent hardware terminal equipment required for daily management of the factory.
Another very important point is that it is necessary to realize the real-time interconnection of personnel, equipment, business, data and materials, so that the factory can be intelligent enough to realize the digitalization of products, business, execution and management, so as to have the prototype of a digital factory.
There are many cases in Zhejiang Zhongzhijie in terms of digital factory solutions, you can find them!
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The digital factory combines information, network, automation, modern management and manufacturing technology to form a digital manufacturing platform in the factory, improve the management and production of the factory, and realize the intelligent control of the factory, the transparency of the production process, the numerical control of manufacturing equipment and the integration of production information.
Data visualization is a vital part of the construction of digital factories, which enables boring and obscure data to be displayed in a visual and interactive form, so as to vividly and intuitively express the information and laws of data. Show the charm of data more intuitively!
Xinhai Zhiqiao data visualization kanban.
As the era of industry and big data goes farther and farther away, traditional data display can no longer meet the needs of factories for data extraction, induction, and display. Industry has driven the process of digital factories, and the emergence of data visualization kanban has helped enterprises avoid these pain points.
The digital factory is the foundation of intelligent manufacturing, and data visualization is an indispensable part of the digital factory.
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Personnel positioning system for chemical plants.
For large enterprises with hundreds or even thousands of personnel in the factory area at the same time, if the enterprise cannot accurately grasp the real-time location and activity of the personnel in the factory, it is difficult to improve the efficiency of production and control. It can be seen that enterprises are required to build "intelligent two doors", the purpose is to realize the controllability of factory personnel and vehicles through the "intelligent two doors", and to understand the special operation conditions of key parts of key devices in real time, so as to facilitate enterprise management and safety management personnel to grasp the status quo of dangerous operations.
Combined with the complex environment and personnel positioning needs of chemical plant personnel, Hangfei Optoelectronics has independently developed a set of personnel positioning solutions suitable for chemical plants on the basis of Bluetooth positioning technology, which integrates the functions of personnel real-time location, behavior trajectory, one-key distress, cross-border alarm, overcrowding alarm and other functions into the chemical plant safety management system, which has been applied in many chemical plant areas to ensure the visual information security management of chemical plants at multiple levels.
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We use actual cases to illustrate a small and medium-sized manufacturing enterprise served by Zhongzhijie Company - Suzhou Liangpu. The company is mainly engaged in sand aerated concrete blocks, ash aerated concrete blocks, hardware, equipment, oil products, etc. With the rapid development of their enterprises, all kinds of drawbacks in the traditional management mode have been revealed.
With the growth of the company's business volume, workshop managers found that the daily production, sales, inventory, financial and other data could not be summarized in time, and manual statistics were used, which was not only inefficient, but also prone to errors. In the production process, it is impossible to effectively control the production, inventory and delivery of products, which is easy to cause a lot of cost waste. The products of Liangpu are mostly non-standard customized, and the inventory management of products is extremely complex, if the inventory location of products and materials cannot be accurately located, then it is very difficult to find a product.
The person in charge of informatization in Liangpu once told us that once they were looking for a board (cement board wall), and more than a dozen of them searched for a day in an open-air warehouse of 60,000 square meters but did not find it. This not only reduces work efficiency, but also increases costs. To see the big from the small, the management problems of the enterprise are reflected in this detail, however, under the fierce competition, the enterprise preempts the efficiency of 1% and the difference.
So, how exactly should enterprises make factory management enter the digital stage? Zhongzhijie experts believe that relying on a single enterprise management system can only solve part of the problem, and cannot fundamentally reverse the situation. In the project of Liangpu Company, the project service team of Zhongzhijie reorganized the existing business process of Liangpu through detailed demand research, determined the scope of the project, and tailored a set of digital transformation solutions for Liangpu.
Through the integrated digital solution of ERP+MES, combined with intelligent terminal hardware equipment such as barcodes, after more than a year of operation, the efficiency of Liangpu in all aspects has been greatly improved. Being able to feedback production data in real time, combined with data reports, batch printing of each product's inspection**, reducing nearly 60,000 tabular work per month, reducing the number of employees in the statistical office from 8 to 3, and the data accuracy has also been improved to more than 99%. Through the real-time scanning code of PDA, real-time product entry and exit are realized, which meets the needs of accurate inventory positioning and greatly reduces the workload of warehouse management personnel.
Moreover, the inventory backlog has been fundamentally solved, and the warehouse management staff told us that the backlog in their inventory is still the backlog before the use of ERP+MES system, and after the system is on the order, it is purchased according to the order, produced according to the order, and the inventory backlog is basically zero.
We summarize that the management of factory production links needs to be based on the needs of the company's specific business and management processes, and a set of integrated solutions of ERP + MES system are needed to fully realize digitalization in terms of products, business, execution and management. This way your production management problems are no longer there!
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Digital factory features.
Key features: Will"The essence of lean thinking of "customer value", "value stream", "pull", "flow" and "continuous improvement" is fully integrated into the application of automation technology and digital technology, and builds a more optimized and efficient production operation and internal and external collaboration process for customers.
The digital solution has the ability to implement the entire life cycle process from R&D to production planning, manufacturing engineering, and production execution. Through the integration of end-to-end manufacturing services, Tiantuo Sifang helps enterprises analyze the pain points encountered in the industry and production according to the top-level design principle of top-down planning, find the right goals, and help enterprises solve many industry problems such as serious product homogeneity, slow after-sales service response, and low production efficiency through the planning and implementation of software and hardware.
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Part I: Key Points of Industry.
In the future, whether it is a private car or a mobile phone, or daily necessities such as cola, shower gel, shoes and other goods, users may need to choose more suitable for their own needs, so that user satisfaction can be improved, so the same product produced at the same time on a production line in the future may be different, but this has a subversive change in the existing mass production model.
In recent years, it has also been found that many factories are planning or are building their own digital factories, and many factories have a lot of questions in the construction process, Pangu Information is fortunate to participate in the digital factory transformation projects of nearly 70 foreign customers, and we have accumulated a lot of experience in intelligent manufacturing, so today we will focus on how to build a digital factory in depth.
First of all, we believe that the future manufacturing based on industry must be a digital factory that can achieve rapid response and meet the high degree of flexibility, automation, and intelligence, which mainly reflects the following characteristics.
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