What is the difference between the three process cutting machine and the double process drilling?

CNC cutting machine is generally used for panel furniture, general plate furniture needs to be cut, punched, slotted, if it is a head of the cutting machine must not be able to complete these work at one time, need to stop and change the tool, so the three-head is generally a spindle cutting, a slotting. A punch, so that the work efficiency is higher, and the production is very accurate.

When it comes to panel furniture cutting machine (or "custom furniture cutting machine"), many friends will think of many models: single-head panel furniture CNC machining center, dual-process CNC cutting machine, three-process CNC cutting machine with pushing, four-process automatic loading and unloading CNC cutting machine, etc. Today, Wuxi will tell you about the difference and connection between the double-process drilling and cutting machine and the three-process CNC cutting machine for panel furniture.

As far as the similarities between these two CNC cutting machines are concerned, both are used to process panel furniture, wardrobes, and cabinet plates, including cutting, milling, and punching. The main diameter of the hole is 5mm, 8mm, 10mm, and 15mm. The bed structure of the two panel furniture cutting machines is also the same, both are heavy-duty T-shaped countertops, and the overall bed is annealed twice and milled by a high-precision CNC metal machining center.

As far as the differences are concerned: first of all, through the literal meaning, we can see that the double-process CNC cutting machine has one more row drilling function, while the three-process CNC cutting machine is only three spindles. Its main functional difference is that when punching plate furniture, wardrobes and cabinet plates, the double-process row drilling and cutting machine can realize the function of punching multiple holes at the same time by using the row drill package, without stopping the machine and changing the tool, and improving the work efficiency of punching.

For the three-process CNC cutting machine, if you use a knife with a diameter of 8mm, and you need to make holes of different specifications on the plate, then you need to stop the machine to change the tool or ream, but either way, the efficiency is relatively slow, and you can only punch one hole at a time. The conclusion is that the double-process row drilling and cutting machine has a faster drilling speed and higher hole position accuracy. Second, in terms of order splitting software, the double-process drilling CNC cutting machine needs an additional function, so it is more expensive than the software of the ordinary three-process CNC cutting machine.

The double-process row drilling CNC cutting machine has one more row drilling package than the three-process row drilling package, which can realize the function of punching holes at the same time for multiple holes.

1.Processing scope: The four-process cutting machine can be used as both a door panel and a cabinet. The double-process row drilling and cutting machine can only be used for panel furniture cabinet processing.

2.Processing speed: The processing speed of the two-process drill bag is better than that of the four-process process, because the punching speed of the drill bag is significantly faster.

3.Machine cost: The double-process drill package is due to the use of Italian imported drill sets. The cost of the machine is higher than that of the four-process model.

4.Failure rate: Many customers think that the failure rate of double-process drilling is high, and they think that the structure of the drilling package is complex, and once there is a failure, the machine will have to be stopped, which is difficult to repair, and the four-process machine will not affect the work of the machine even if one spindle is broken.

This is a question of efficiency, the efficiency of the four processes is higher than that of the two processes, and it all depends on the size of the amount of processing to be processed, such as the question of how much money is invested.

The efficiency is high, the double spindle drill bag is used more, and the four processes are used less.

The main difference is in the drilling, the double-process row drilling is to use the drill bag to vertically punch 9 different holes, the four processes have 4 different tools respectively punching and slotting, if the hole position of the 4 cutters needs to be reamed, the accuracy will not be as high as the accuracy of the drill package. You can learn about Jinan Jinpeng CNC's double-station cutting machine is more economical and practical!

The dual-process row drilling and cutting machine has an additional row drilling function.

The three processes are only three spindles.

The difference is that when punching panel furniture, the dual-process cutting machine can realize the function of punching multiple holes at the same time by using the drill bag. There is no need to stop the machine to change the tool, and the work efficiency of punching is improved.

Three-process cutting machine, if you use a knife with a diameter of 8mm, and you need to make a hole in the plate that cannot pass through the specifications, then you need to stop the machine to change the tool or ream, either way, the efficiency is relatively slow, and you can only punch one hole at a time.

The punching efficiency is fast and the machining accuracy is high. Especially with Jinan Pinmai CNC as the best.

Performance characteristics of double-process plus row drilling CNC cutting machine:

1. Adopt Taiwan's new generation system, humanized interface design, simple operation, ordinary people can complete the operation after simple training, no professional knowledge is required.

2. Double spindle, which can be used for slotting, can also be clamped with different tools, and cooperate with the first spindle for cutting, milling, engraving and other operations to reduce the tool change time. With 5+4 drill bag imported from Italy, it can carry out vertical drilling operation.

3. Automatic loading and unloading, only one person needs to be carried to operate, and with the use of edge banding rotary line, one person can complete all operations.

4. It comes with a pusher device, and the plate is automatically pushed down from the processing table after the processing is completed, which is convenient for the operator to take the material, and saves the idle time, and greatly improves the efficiency.

5. Automatic positioning of the plate, worry-free and labor-saving; The utilization rate of the plate is high, and the CNC cutting machine can be arbitrarily reversed by using the milling cutter, and the utilization rate of the combined order typesetting is more than 90% with the optimization software.

6. Equipped with customized furniture design software to achieve optimized typesetting, rapid processing and cutting, and special-shaped processing.

Advantages over traditional woodworking machinery:

1) Simple operation: the automatic typesetting software with the panel furniture cutting machine can automatically optimize the typesetting by entering the size of the plate, and generate the processing **, ordinary workers can easily get on the job after 3-5 hours of training, and get rid of the dependence of enterprises on skilled workers.

2) Time-saving: computer automatic typesetting, the efficiency is much higher than manual calculation, saving typesetting time. The panel furniture cutting machine is equipped with an automatic positioning cylinder, which does not need to be repositioned after feeding, saving feeding time. Vacuum adsorption table top to hold smaller panels.

3) Material saving: the computer automatically optimizes the nesting to maximize the utilization rate of panel furniture.

4) Labor saving: the previous sliding table saw and other blanking equipment, need two people to operate, workers keep rotating the plate, adjust the ruler, the work intensity is large, the panel furniture cutting machine can operate multiple machines, the work intensity is small, so as to save labor costs.

5) Special-shaped cutting: The CNC cutting machine of panel furniture adopts the method of milling cutter cutting, which can cut any shape, and the automatic nesting software can also optimize the typesetting of special-shaped, so that the special-shaped cutting becomes faster and more accurate.

6) High cutting quality: the cutting of panel furniture panels has no chipping phenomenon and accurate size, which provides an effective guarantee for later installation;

7) Improve the working environment of workers: The professional dust collection design of the panel furniture cutting machine can absorb most of the dust during the processing process, which changes the dusty working environment of the traditional sliding table saw.

The advantage of the double-process row drilling CNC cutting machine is that it has a row drilling package, which can realize the function of punching holes at the same time in multiple holes, without stopping the machine to change the tool, and improve the work efficiency of punching.

Jinan Feike CNC reminds you that the advantage is that the speed of punching vertical holes is fast, after optimizing the typesetting with blanking software, the 3-4 vertical holes close to can be directly punched out at one time, which is faster than hitting a knife one by one.

Panel furniture production equipment includes many kinds, among which the double-process plus row drill is one of them, the double process plus row drill plus automatic loading and unloading is on the basis of the original double process plus row drill plus automatic loading and unloading platform, the feeding platform can be directly connected to the CNC labeling machine. In terms of configuration, on the basis of the original three-process CNC cutting machine, a punching spindle has been removed, and an Italian (5+4) 9-row drill has been replaced with an Italian (5+4) 9-row drill, which automatically changes the punching tool for the size of the hole in the production of panel furniture, and the adjacent holes can be punched together, and the speed of punching is more than doubled compared with the three-process process. The loading and unloading platform saves labor costs, and quickly loads and unloads materials to avoid manual positioning errors.

Double-process drilling and automatic loading and unloading is a cost-effective plate production line equipment.

The bed is a five-sided milling machining center as the processing master machining, fully mechanical drilling, tapping, milling guide rail platform, small error, high precision.

The bed is stress-relieved, durable, and will never deform.

This machine is suitable for the processing of diversified and complex products or a variety of processing, and has a wide range of uses: blanking, drilling, cutting, edge guide, milling, etc., and is currently mainly used for cutting and milling.

The square gantry column has stronger bearing capacity and is more stable.

The adsorption table is a 12-zone small grid distribution mode, and the adsorption force is strong.

Machine head parts: Z-axis screw rod is cantilever type, with high precision and low resistance during the movement of the machine head.

The Z-axis is a direct-connected structure, which overcomes the elastic error of the belt drive of the traditional engraving machine.

The x-axis of the guide rail is a back-span type and the two guide rails are in different datum planes, which increases the stability and rigidity of the z-axis.

The mechanical and electrical components of this model are the world's top products. Such as Germany's vacuum system and transmission system, Japan's servo drive system, Italy's original imported spindle, etc.

Note: The above explanation only applies to the ****CA-48 type of Gert Machinery Equipment.

Is the double-station CNC cutting machine good?

We all know that the advantages of CNC cutting machine are intelligent, efficient, high processing accuracy, low manual requirements, easy operation and other advantages!

With the development of the panel furniture industry, the CNC cutting machine is also constantly improving. Xingtai Xingcan CNC is one of the first manufacturers to develop a double-station CNC cutting machine, which is a CNC cutting machine that plays a greater role in the production process of panel furniture.

So what are the advantages of CNC cutting machine? Xingtai Xingcan CNC VV will share with you.

First of all, the double-station CNC cutting machine is also a kind of CNC cutting machine, which is an extension of the CNC cutting machine. Usually, the CNC cutting machine used in our panel furniture production line uses 1325 CNC cutting machine, which means that the range of his processing is meters and 2.5 meters. The working range of the double-station CNC cutting machine is 1350

That is, meters and 5 meters. This kind of work surface can not only be lengthened.

A change in the countertop directly affects the change in configuration. Such as inverters, motors, drives, systems, and so on. The technical requirements for assembly workers are more stringent, such as the parallelism and flatness of the countertop, which need to be controlled by skilled workers.

In the process of equipment processing, Xingcan CNC has strict requirements for the CNC cutting machine body. Before assembly, a five-axis machining center is used to mill the table and punch side holes to ensure the accuracy of the CNC cutting machine.

The main advantage of the double-station CNC cutting machine is that the processing efficiency is relatively high.

First, because the double-station CNC cutting machine adopts a double table, when processing products at one station, another station can also process multiple products at the same time, such as labeling and classification.

Second, after processing, the countertop can be cleaned in time to save time.

Third, timely loading on the unused table to improve processing efficiency and not waste time.

On the whole, the double-station CNC cutting machine improves the processing efficiency by at least 30% compared with the ordinary CNC cutting machine. If you have a lot of business volume and have requirements for processing efficiency, the double-station CNC cutting machine must be your best choice!

Theoretically. Double spindle (double process) plus row drill to make cabinet punching is faster than four processes.

1: There are four spindles in the four processes to complete the cutting.

Groove, punching process, punching action is to first punch a model of Sun lead hole, after the punching is to attack the brother.

Then start from the origin to make a hole for the second model. If there are more holes, the tool needs to be changed, <>

2: Double spindle plus row drill is two spindles plus 5x4 row of drill package, two spindles to complete the cutting.

In the groove drawing process, the drilling package completes the punching, which can punch holes of 9 kinds of hole diameters, and it is the nearest punching, which is fast and <>

3: The four processes belong to the entry-level machine of the cutting machine, which can do simple door panels and cabinets, and the price is relatively cheaper than the double spindle plus row drill, and the double spindle plus row drill belongs to the machining center, specializing in the cabinet.

4: Secondly, the assembly process and configuration of different manufacturers are also different, resulting in different machine speed and life.