How much is an industrial camera, and why is an industrial camera so expensive?

It is recommended that the industrial camera should be done for a longer time, with more experience, and the technical service will be relatively better, and the cost performance will be better. Industrial cameras still have to be considered comprehensively, not just look at the first, no service, it will be very troublesome in the later stage, only cost-effective products + technical strength + after-sales service capabilities, in order to be considered a reliable manufacturer. It is recommended to choose China Daheng (Group) **** Beijing Image Vision Technology Branch, which is reasonable, high quality and good service.

China Daheng (Group) **** Beijing Image Vision Technology Branch is a research and development, production and marketing enterprise of machine vision components, vision systems and Internet medical related products. Mainly engaged in industrial cameras and other products. In line with the concept of integrity first, people-oriented, diligent and pragmatic, win-win cooperation and continuous innovation, we provide customers with high-quality ...

Industrial cameras. The price range generally ranges from a few hundred to hundreds of thousands, from resolution to frame rate.

Data formats and so on. Generally, there are more industrial cameras in the range of 2000-6000. The R-3000 series from REGEM MARR is a cost-effective industrial camera.

Industrial cameras are divided into two types: CCD and CMOS. If you want to shoot an object that is moving, and the object you want to process is also an object that is moving in real time, then of course a camera with a CCD sensor is the most appropriate. However, CMOS cameras produced by some manufacturers can also be used as CCDs if they use the frame method.

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The performance configuration of industrial cameras depends on the wide range, and it is difficult to generalize.

This mainly depends on the parameter configuration of the sensor to decide, CCD chips are more expensive than CMOS, CMOS is mostly used in automated visual inspection, CMOS cameras are only a few hundred, depending on the demand.

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Reasons why industrial cameras are expensive:

1. The shutter time of the industrial camera is very short, which can capture fast-moving objects.

For example, if you attach a business card to the blades of an electric fan, rotate it at a high speed, and then capture an image with an industrial camera, you can still clearly distinguish the font on the business card. It is impossible to achieve this effect with a regular camera. The technical issues here are quite tricky, so I won't go into them here.

2. The shooting speed of industrial cameras is much higher than that of ordinary cameras.

Industrial cameras can shoot from 10 to hundreds of images per second, while the average camera can only shoot 2-3 images, which is too different.

3. The industrial camera is not a simple camera, but a highly integrated miniature machine vision system. It integrates image acquisition, processing, and communication functions into a single camera, providing a versatile, modular, highly reliable, and easy-to-implement machine vision solution. At the same time, due to the application of new DSP, FPGA and large-capacity storage technologies, its intelligence has been continuously improved, which can meet the application needs of a variety of machine vision.

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Industrial cameras are a key component of machine vision systems, and their most essential function is to convert optical signals into orderly electrical signals. Choosing the right camera is also an important part of the machine vision system design, and the choice of camera not only directly determines the resolution and quality of the captured images, but also directly relates to the operation mode of the whole system.

The main parameters of industrial cameras

1.Resolution: The number of pixels in the horizontal and vertical directions of the image.

2.Speed (Frame Rate, Line Rate): How many frames are scanned per second is called the frame rate; The number of lines scanned per second is called the line rate.

3.Noise: The rough part of the image produced by the image sensor (CMOS CCD) when it receives and outputs the light signal.

4.Signal-to-noise ratio: The ratio (dB) of the desired signal to noise in the output signal.

5.Dynamic Range: The grayscale level of the image that can be resolved.

6.Cell: The basic sensor unit on the image sensor, which is also the basic unit of an image.

7.Spectral responsivity: The degree of light sensitivity of the sensor in different wavelength bands.

8.Data interface: Data transmission interface, usually referred to as gige, etc.

Classification of industrial cameras

1.Classified according to sensor structure: CCD camera & CMOS camera.

2.According to the sensor structure, it is divided into: area scan camera & line scan camera.

3.Categorized by output mode: Analog Camera & Digital Camera.

4.Color camera > monochrome camera.

The difference between an industrial camera and a normal camera

1.The shutter time of industrial cameras can be set to be particularly short, so that fast-moving objects can be clearly captured; Whereas, the average digital camera captures fast-moving objects very blurry.

2.The image sensor of an industrial camera is progressively scanned, while the image sensor of a normal digital camera is interlaced or even triple-scanned.

3.The shooting speed of industrial cameras is much higher than that of ordinary digital cameras. Industrial cameras can shoot dozens or even hundreds or thousands of images per second, while ordinary digital cameras can only shoot 2-3 images at the earliest.

4.Industrial cameras output raw data, which often has a wide spectral range, which is suitable for high-quality image processing algorithms and is widely used in machine vision systems. The spectral range of ordinary digital cameras is only suitable for human vision, and after MPEG compression, the image quality is also poor.

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