Photovoltaic bracket production process 5, photovoltaic bracket production process

The production process of photovoltaic brackets usually includes the following steps:

Preparation of materials: Choose the right materials for production, generally commonly used materials are aluminum alloy and steel. The material is cut, sawed, and processed to ensure the accuracy of size and shape.

Processing and moldingAccording to the design drawings and requirements, the cut material is processed and formed. This step usually involves bending, stamping, welding, and other processes to make the bracket form the desired structure and shape.

Surface treatment: In order to improve the corrosion resistance and aesthetics of the stent, surface treatment is often required. Commonly used surface treatment methods are anodizing, spraying, galvanizing, etc., to increase the weather resistance and corrosion resistance of the stent.

CoreTech System PV bracket close-up case**.

Assemble and install: Assemble the processed bracket parts, usually including bolt connection, welding and other processes to ensure the stability and structural integrity of the bracket.

Quality inspectionPackaged and shipped: The bracket that has passed the quality inspection is packed, usually using wooden boxes, cartons and other packaging materials to protect the bracket from damage during transportation.

The above is the general production process of photovoltaic brackets, and the specific process may vary depending on different manufacturers and products.

The production process of photovoltaic brackets mainly depends on what type of brackets, and the brackets have roof, ground, fixed, tracked, and other types of brackets.

What kind of stent is the stent in question? Backplane bracket or mounting bracket?

1. The component used to support the guide rail is called a beam.

2. The guide rail is used to support photovoltaic power generation modules.

3. The support is used to strengthen the stability of columns, beams and guide rails.

4. The fixed bracket is used to adjust the inclination angle and azimuth angle.

5. Single-axis tracking bracket: It rotates around an axis to track the sun.

6. Dual-axis tracking bracket: It is a bracket that rotates around two axes to track the sun.

7. Column: It is a component connected with the foundation for supporting beams, shafts and guide rails.

8. The shaft is used to support the part of the guide rail and adjust the angle of the guide rail, and it is suitable for the tracking support.

9. a connecting rod. The mechanical transmission parts used for the bracket and between the bracket and the powertrain are suitable for tracking the bracket.

10. Attachments.

It is used for the connection between straight sections, straight sections and bends to form the parts that are necessary for the continuous support system to connect and fix or supplement the functions of straight sections and bends.

Linear connecting plates, hinged connecting plates, turning connecting plates, variable angle connecting plates, bulkheads, pressure plates, fasteners.

11. a bracket.

The system used to support the photovoltaic cell module is composed of columns, supports, beams, shafts, guide rails and accessories made of metal materials, and may also be equipped with transmission and control components to track the trajectory of the sun.

1. a bracket.

A system for supporting photovoltaic modules. It is composed of columns, supports, beams, shafts, guides, and accessories made of metal, and may also be equipped with transmission and control components to track the trajectory of the sun.

2. Fixing the bracket.

Bracket with non-adjustable inclination and azimuth.

3. Single-axis tracking bracket.

A bracket that rotates around an axis to track the sun.

4. Dual-axis tracking bracket.

A bracket that rotates around two axes to track the sun.

5. a column. Components that are connected to the foundation for supporting beams, shafts, guide rails, etc.

6. Support. Components used to enhance the stability of columns, beams and guides.

7. The beam is used to support the components of the guide rail.

8. The shaft is used to support the guide rail and adjust the angle of the guide rail (suitable for tracking support).

9. a guide rail. Components used to support photovoltaic power generation modules.

10. a connecting rod.

Mechanical transmission parts for brackets and between brackets and power systems (suitable for tracking brackets).

11. Attachments.

It refers to the parts that are used to connect and fix or supplement the functions of straight sections and bends that are used to connect and fix or supplement the functions of straight sections and bends between straight sections and bends to form a system of continuous photovoltaic solar supports. The accessories of photovoltaic solar brackets are divided into: linear connecting plates, hinged connecting plates, turning connecting plates, variable angle connecting plates, bulkheads, pressing plates, and fasteners.

304 stainless steel, due to the high cost and gradually put into the cold palace.

Al aluminum alloy is light and has good load, but the anti-corrosion performance needs to be improved, and 40% of it is currently used.

Q235 galvanized carbon steel, good anti-corrosion performance, good stress, 55% of the current application.

Solar photovoltaic bracket is a special bracket designed for positioning, installing and fixing solar panels in the solar photovoltaic power generation system. The general materials are aluminum alloy, carbon steel and stainless steel.

The related products of the solar support system are made of carbon steel and stainless steel, and the surface of the carbon steel is hot-dip galvanized, and it will not rust after 30 years of outdoor use. The solar PV mounting system is characterized by no welding, no drilling, 100% adjustable, and 100% reusable.

Photovoltaic brackets are mainly made of steel, including general steel, high-strength steel, and aluminum alloy.

Solar PV bracket design and production process:

1. After receiving the contract production task, confirm the photovoltaic cells according to the layout of the photovoltaic array in this contract.

The series-parallel design scheme of modules, the design scheme of cement foundation arrangement and the inclination angle of photovoltaic arrays.

2. According to the model of the photovoltaic cell module selected in this contract, confirm the number, size and opening position of the fixed mounting holes of the photovoltaic cell module frame.

Third, according to the technical scheme.

Confirm whether the bracket has a fixed lightning protection combiner box.

and other incidental requirements.

Fourth, the above three contents are summarized and provided to the designer for the design of the bracket as the design basis.

5. The designer provides the bracket design drawings, and the engineering technician confirms the correctness of the drawings according to the engineering requirements.

6. After the design of the bracket drawings is completed, the official drawings have design, check, review personnel and design dates to confirm them as the final bracket production drawings.

7. The designer shall provide the production details of the bracket of this contract. The stent production schedule includes the total number of stents, the model and quantity of each set of brackets, the model and quantity of bolts, and auxiliary materials such as elastic pads, flat pads, puncture pads, nuts, etc.

8. The bracket production details are sent to the production department along with the production drawings of the screen cabinet of this contract.

9. The stent drawings are in the designer's office, and the designer provides the bracket drawings of this contract to the manufacturing department, and the manufacturing department is responsible for the production and packaging of the bracket according to the progress of the contract.

10. In order to facilitate the acceptance, transportation and on-site installation of the bracket, the bracket should be reasonably packaged. Auxiliary materials such as bolts and nuts should be classified and packaged, and it is strictly forbidden to mix auxiliary materials together. Solar PV bracket design and production process:

1. After receiving the contract production task, confirm the series-parallel design scheme of the photovoltaic cell module, the cement foundation arrangement design scheme and the inclination angle of the photovoltaic array according to the layout of the photovoltaic array in this contract.

2. According to the model of the photovoltaic cell module selected in this contract, confirm the number, size and opening position of the fixed mounting holes of the photovoltaic cell module frame.

3. According to the technical scheme, confirm whether the bracket has other ancillary requirements such as fixed lightning protection combiner box.

Fourth, the above three contents are summarized and provided to the designer for the design of the bracket as the design basis.

5. The designer provides the bracket design drawings, and the engineering technician confirms the correctness of the drawings according to the engineering requirements.

6. After the design of the bracket drawings is completed, the official drawings have design, check, review personnel and design dates to confirm them as the final bracket production drawings.

7. The designer shall provide the production details of the bracket of this contract. The stent production schedule includes the total number of stents, each.

The type and quantity of the sleeve bracket, the type and quantity of the bolt and the auxiliary materials such as elastic pads, flat pads, puncture pads, nuts, etc.

8. The bracket production details are sent to the production department along with the production drawings of the screen cabinet of this contract.

9. The stent drawings are in the designer's office, and the designer provides the bracket drawings of this contract to the manufacturing department, and the manufacturing department is responsible for the production and packaging of the bracket according to the progress of the contract.

10. In order to facilitate the acceptance, transportation and on-site installation of the bracket, the bracket should be reasonably packaged. Auxiliary materials such as bolts and nuts should be classified and packaged, and it is strictly forbidden to mix auxiliary materials together.

Photovoltaic bracket is an important part of the photovoltaic module system, and different materials have different characteristics and application ranges. Here are a few common PV mounting materials:

1. Zinc-aluminum-magnesium photovoltaic bracket.

Zinc-aluminum-magnesium photovoltaic bracket is a new type of photovoltaic bracket material, which has good corrosion resistance and self-healing ability. Zinc-aluminum-magnesium materials will form a protective film on the surface of the oxidation environment, which effectively prevents the occurrence of oxidation and corrosion. The corrosion resistance of zinc-aluminum-magnesium can reach 10-20 times that of ordinary hot-dip galvanized sheet, which greatly improves the service life of the material, and the service life can reach more than 30 years under normal circumstances.

At the same time, it also has good ductility and plasticity, which is more convenient for processing. Extending its service life can also reduce the number of materials replaced and discarded, so as to achieve the purpose of saving resources and environmental protection. At present, this material has been widely used in photovoltaic module installation systems, rooftop and ground-mounted solar power plants, and other fields.

2. Aluminum alloy bracket.

Aluminum alloy: Aluminum alloy is another common photovoltaic bracket material, which has the advantages of low density, light weight, and good oxidation resistance, making it widely used in various environmental conditions. At the same time, aluminum alloy also has the characteristics of good machinability and easy maintenance.

3. Hot-dip galvanized photovoltaic bracket.

Hot-dip galvanized photovoltaic bracket is a kind of bracket that is more common and widely used in the market. It is made of angle steel, square pipe, channel steel and other steels, which has the advantages of high strength, good stability and easy installation.

The materials of photovoltaic brackets are generally as follows:

1.Aluminum alloy: Aluminum alloy has the advantages of low density, high strength, and is not easy to corrode, and is easy to process and install companions, and is widely used in photovoltaic mounting systems.

2.Stainless steel: Stainless steel has the characteristics of corrosion resistance, high temperature resistance and aesthetics, and can be reused, but the cost is high, and the master is used in some high-end systems.

3.Steel: Steel has high strength and is suitable for the bracket of large-scale photovoltaic systems, but it requires anti-corrosion treatment such as coating, and the cost is higher than that of Jianchun.

4.Carbon fiber: Carbon fiber has high strength, light weight and corrosion resistance, but it is expensive and is generally used in high-end photovoltaic systems or occasions with special needs.

It is necessary to select the most suitable materials according to the specific project requirements and environmental conditions to achieve the best support effect and economic benefits.

The materials of photovoltaic brackets are mainly as follows:

Different materials have different advantages and disadvantages, and choosing the right material needs to consider many factors, such as cost, environment, service life, etc.

Galvanized steel: Galvanized steel is a commonly used photovoltaic bracket material, which has the advantages of corrosion resistance, high strength and low cost.

Stainless steel: Stainless steel has the advantages of corrosion resistance, high strength, and beauty, but it is relatively high.

Aluminum alloy: Aluminum alloy has the advantages of light weight, high strength and corrosion resistance, but it is relatively high.

Carbon steel: Carbon steel has the advantages of high strength and low price, but it is easy to rust.

Glass glazed steel: glass wheel limb glazed steel has the advantages of light weight, corrosion resistance, good insulation performance, etc., but it is relatively high.

Concrete: Concrete has the advantages of high strength and good durability, but it is heavy and difficult to construct.

The production process and process of photovoltaic bracket is the key to ensure the quality of photovoltaic bracket products. Rigorous and meticulous production processes and processes can ensure that manufacturers can efficiently produce brackets that meet the requirements and provide stable basic support for photovoltaic systems.

The production process and process of photovoltaic brackets can be divided into the following steps:

1. Material preparation: First of all, select the appropriate metal material according to the design requirements, usually using corrosion resistance and durability metal materials. The selected material is then cut and machined to achieve the desired size and shape.

2. Forming processing: The metal materials that have been cut and processed are sent to the molding machine for the next step of processing. According to the design requirements, processes such as hood stamping, bending, and welding are used to form the material and form the desired structure.

These processes help to improve the strength and stability of the stent.

3. Surface treatment: In order to increase the weather resistance and anti-corrosion ability of the photovoltaic bracket, Yusheng needs to surface treat the bracket. Hot-dip galvanizing or anodizing techniques are usually used to coat the surface to improve the anti-corrosion ability of the stent and increase its service life.

4. Accessories and assembly: After surface treatment, the various parts of the bracket need to be assembled. This includes connecting the individual components and ensuring that they are able to securely support and hold the PV modules. Bolts, screws, and welding are often used to join the various parts of the bracket.

5. Quality inspection: After the assembly and assembly are completed, quality inspection is required to ensure that the quality of the photovoltaic bracket meets the design requirements and relevant standards. Check the stability of each connection point, the integrity of the surface coating, and the dimensional accuracy of the bracket to ensure the safety and reliability of the stent.

6. Packaging and delivery: After passing the quality inspection, the photovoltaic bracket will be packed and ready for shipment. It is often packaged in a variety of ways to protect the stand from damage and facilitate transportation and storage.

Then, arrange the shipment according to the customer's needs to ensure that the stent is delivered to its destination on time.

The above is a detailed description of the production process and process of photovoltaic brackets. Each of these steps plays an important role from material preparation, molding processing, surface treatment, assembly, quality inspection to packaging and shipping. The fine process of photovoltaic bracket production provides a stable foundation for photovoltaic systems and makes important contributions to the sustainable development of new energy.

It is necessary to remind everyone that in order to ensure the stability and reliability of the photovoltaic system, you should choose a professional manufacturer when choosing a photovoltaic bracket. Only professional manufacturers can use high-quality materials in accordance with strict production processes and processes, and conduct quality inspections to provide high-quality stent products that meet design requirements and related standards. In addition, professional manufacturers can also provide technical support, after-sales service and long-term partnerships.

Therefore, it is important to choose a professional photovoltaic bracket manufacturer to obtain high-quality bracket installation solutions and product quality.