How the MES production workshop should be done

Guangzhou Yimai Information Technology Co., Ltd. is a company focusing on the informatization of manufacturing enterprises.

Features of i-MES Manufacturing Execution System:

1. Establish a complete database, provide a comprehensive query function, make the information more comprehensive and complete, and the manufacturing execution system can easily collect all the information on the assembly line, including finished products, online materials and current production capacity, equipment maintenance, etc.;

2. The manufacturing execution system provided by Guangzhou Yimai is a software system with complete intellectual property rights jointly created by Yimai Technology and Blossim Technologies. The system architecture adopts the client sever architecture, which sets and stores the production process data, and when the program needs to be changed, it only needs to be modified on the server side, and the client generally does not modify the program when using it, so as to reduce the system maintenance work.

3. Real-time monitoring of the production line, the maintenance monitoring function of the manufacturing execution system is the best tool to ensure product quality, the system can query a variety of maintenance processes in the situation, real-time query of the cause of defects, so that the production control manager can clearly know the number and causes of defective products, the statistics and analysis of these defective causes, so as to improve the operation specifications of the production line, improve production efficiency.

4. Real-time correct integration of actual data, which is conducive to decision-makers to make the best decisions, managers can obtain real-time information on the production line at any time, integrate and analyze diversified reports and charts, such as Plato, P-chart column charts, etc., to provide executive evidence for managers to make decisions in manufacturing; The system will integrate the reports with the commonly used office software to make the data reports more diverse.

5. The manufacturing execution system adopts modular design, comprehensively considers the needs of the enterprise, realizes the modularization of departments and functions, and makes the information circulation of the enterprise smoother; Tailor the complexity or simplicity of the module to the needs of the enterprise itself.

6. Prevent assembly line operation failures, prevent hardware assembly errors and production process errors, and correct wrong operations in advance;

7. Establish a systematic maintenance knowledge base, integrate and analyze production line data, facilitate knowledge management, and the manufacturing execution system can make a ranking of various models and maintenance data, which is more convenient for maintenance personnel to quickly find the cause of failure, and will show personal repair experience to save maintenance time.

8. Visually manage the current work objectives, completion, product defect rate and other information of the workshop or production department. Let managers keep abreast of production and make corresponding management measures in a timely manner.

9. Use all kinds of production lines and production departments to facilitate management, improve production efficiency and improve management system;

i-MES, see the solution.

The company specializes in researching, designing and developing enterprise management software for China's mold manufacturing, mechanical equipment, precision mechanical and electronic parts, electronic appliances, pharmaceutical and chemical industries. The system takes the manufacturing execution system MES as the core architecture, integrates many advanced management concepts and methods at home and abroad, such as ERP, SCM, CRM, PDM, CAPP, APS, etc., adopts the advanced BS system architecture, designs, develops and forms two management systems of MES-M series and MES-V series.

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MES is a set of production information management system for the executive layer of the workshop of manufacturing enterprises, which can comprehensively monitor the production workshop from six aspects: "man-machine-material method and environmental testing".

peopleEmployee management, MES system can help enterprises save labor costs in actual production.

machineAs an important tool for enterprise production, the MES system can control the equipment and control the equipment in real time.

material: Realize error-proof management such as misloading and missing installation of materials at the station, and do not pile up materials, lack materials, and good materials.

Act: Implement standard process instructions for production.

Rings: Realize the closed loop of quality management.

test: Control the quality of the final product.

From the warehousing and shelving of raw materials, production plan scheduling, plan issuance, to trial production, processing, assembly, to semi-finished products, finished products, repair, to offline, packaging, delivery, MES system can monitor the production panorama. At the same time, the system provides the function of data collection in the production process, records the equipment, production, quality, personnel, alarm and other data in the production process and stores the final product into the system to form a data package for subsequent tracking, query and analysis, so as to improve production efficiency, reduce production costs and improve product quality.

At present, the MES system has been applied to many aspects of production, and KLCII MES has also been continuously superimposed and summarized in the process of this application, and continues to bring value to the enterprise.

Production controlThrough intelligent production control, the standard deviation is reduced to ensure the continuous stability of production and the timeliness of linkage processing;

In terms of process optimizationThrough production process optimization and collaborative error prevention, production costs can be reduced to the greatest extent;

Quality traceabilityFocusing on the product pedigree, the monitoring and analysis of the data quality of the production process is constructed, which can control the quality accuracy in real time and achieve accurate traceability;

Asset managementReal-time coverage and monitoring of assets and equipment to ensure reliable operation of assets and equipment and reduce downtime and maintenance.

Dalian Haosen Zhiyuan Data is a subsidiary of Haosen Co., Ltd., which is a professional supplier of intelligent manufacturing software products and system solutions. Haosen Zhiyuan aims to share the management and operation experience of Haosen Co., Ltd. in the past 20 years with the management knowledge accumulated by hundreds of well-known enterprises through the planning and implementation of the manufacturing execution system (MES) to the fast-growing domestic manufacturing enterprise customers, and help domestic enterprises to realize the transformation and upgrading of intelligent manufacturing in China and enhance the innovation ability of enterprises.

The MES (Manufacturing Execution System) production management system is a production information management system for the workshop execution layer of manufacturing enterprises, aiming to improve the efficiency and quality of the manufacturing process. The MES system can monitor the production process in real time, automatically correct errors in production, and improve the efficiency and quality of processing activities. The MES system covers manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center equipment management, tool and tooling management, procurement management, cost management, project kanban management, production process control, underlying data integration analysis, upper data integration and decomposition and other management monitoring and matching modules.

The MES system defines 11 functions, including manufacturing resource allocation and status reporting, detailed process operation planning, production scheduling, workshop document management, data collection, human resource management, quality management, process management, equipment maintenance management, product tracking and performance analysis.

For small and medium-sized manufacturing enterprises, there are basically the following problems:

1. Small and medium-sized manufacturing enterprises have small batches and multi-variety production status, which directly determines that the production site is filled with many different manufacturing instructions, different work-in-progress, parts and components and manufacturing processes at any time, which requires the production unit to have efficient scheduling and mixed production planning and scheduling capabilities, and flexibly and effectively cope with the production needs of different products.

2. Due to the large number of materials in the workshop, it is difficult to understand the status of the work in progress in time, and the utilization rate of various materials is difficult to count, which causes trouble to the preparation of the workshop and the procurement department.

3. The marketing department requires shortening the product customization cycle to meet the needs of more and more customers, while the financial department is complaining that the inventory is too large and takes up too much capital. Although the company has invested a lot of manpower and material resources in the implementation of the management information project, the production status is still unable to grasp in real time, and once the order demand changes, the production plan cannot be adjusted in time.

4. Due to the lack of support at the production management level, the enterprise cannot comprehensively collect quality data, especially process data, can not achieve quality traceability, and cannot generate detailed analysis reports.

In fact, whether it's increasing production capacity, reducing inventory, shortening manufacturing cycles, or improving customer service, the fundamental phrase is to improve the core competitiveness of the manufacturing industry. The emergence of MES system software solves the problems that production managers are most concerned about, such as the formulation and implementation of production operation plans and production command and scheduling, the handling of emergencies in the production process, the implementation of process standards in the production process, the control of product quality, the mastery of equipment operation, the statistics of output, work-in-progress and production consumption, the human resources status of the production line, and the inventory of raw materials, materials and finished products.

Comprehensive Balance Analysis of Production CapacityIn the production process of an enterprise, different people and equipment have different production capacity, and different products have different production capacity requirements. If the same production tasks are used, the Fengxian allocation model ,..

2.Efficient production plan managementBefore using the MES system, the production information of the enterprise can only be obtained through the report feedback or report filled in by the personnel. Lack of timely access to information leads to business management

1。Improve the formulation and adjustment of the production plan of the enterprise. Through the production planning management and posture management module in the digging foundation mes, the efficiency and accuracy of enterprise production plan formulation are improved.

2.There is a working procedure to speed up the feedback on the execution of the company's production plan.