What are the top five tools for IATF16949?

The following is a small article from Jiu Brainhui College to give you: 1. APQP (Advanced Product Quality Planning) 2, FEMA (Failure Mode and Consequences Analysis) 3, MSA (Measurement System Analysis) 4, PPAP (Production Part Approval Procedure) 5, SPC (Statistical Process Control).

IATF16949 Five Tools: Statistical Process Control (SPC), Measurement System Analysis (MSA), Failure Mode and Effects Analysis (FMEA), Advanced Product Quality Planning (APQP), and Production Part Approval Process (PPAP).

1. Statistical process control SPC is a manufacturing control method, which is a method to discover the abnormalities in the process through the analysis of process capabilities and process standardization of the control items in manufacturing and the data collected according to their characteristics, and immediately take improvement measures to restore the process to normal.

2. Measurement system analysis (MSA) is to analyze the measurement system that can repeat the reading of each part, evaluate the quality of the measurement system, and judge the acceptability of the data generated by the measurement system.

3. Potential failure mode and consequence analysis (FMEA) is used as a planning and preventive tool, and its purpose is to discover and evaluate potential failures and their consequences in the product process; Find measures that can avoid or reduce potential failures and continuously improve them.

4. Advanced product quality planning APQP is a structured method used to determine and formulate the steps required to ensure that the product meets customer requirements.

5. PPAP is a practical technology, the purpose of which is to verify that the products manufactured by the production tooling and process meet the technical requirements through the procedures of product approval and recognition before the first batch of products are shipped.

Purpose of implementing the SPC:

1. Make a reliable assessment of the process.

2. Determine the statistical control boundary of the process, and judge whether the process is out of control and whether the process is capable.

3. Provide an early alarm system for the process, and monitor the situation of the process in a timely manner to prevent the occurrence of waste products.

4. Reduce the dependence on routine inspection, and replace a large number of testing and verification work with regular observation and systematic measurement methods. <

The five major tools of IATF16949 refer to statistical process control, measurement system analysis, failure mode and effect analysis, product quality bending and advanced planning, and production part approval procedures.

1. Statistical process control: It is a manufacturing control method, which is a method to restore the abnormality in the process through the analysis of the process capacity and the standardization of the remaining process of the control items in the manufacturing according to their characteristics.

2. Measurement system analysis: Measurement system analysis is to analyze the measurement system that can repeat the reading of each part, evaluate the quality of the measurement system, and judge the acceptability of the data generated by the measurement system.

3. Potential failure mode and consequence analysis: As a planning and preventive tool, the purpose of potential failure mode and consequence analysis is to discover and evaluate potential failures and their consequences in products and processes, and to find measures that can avoid or reduce potential failures and continuously improve them.

4. Advanced planning of product quality and rolling volume: Advanced planning of product quality is a structured method used to determine and formulate the steps required to ensure that the product meets customer requirements.

5. Production parts approval procedure: The production parts approval procedure is a practical technology, the purpose of which is to verify that the products manufactured by the production tooling and process meet the technical requirements through the procedures for product approval and recognition before the first batch of products are shipped.