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Using corn as raw material, the complete set of engineering equipment for processing corn kernels into corn grits and corn flour is called corn processing equipment.
Equipment cost, labor cost, site cost of the three major items, different production capacity or different process of corn processing equipment cost is often different, so it can not be said in a word;
Corn processing equipment components: auger, permanent magnet cylinder, scraper elevator, quantitative packing scale, single bin flat screen, double bin flat screen, grading screen, corn hammer mill, corn grinding machine, peeling and polishing machine, pulse cloth drum dust filter, corn peeling and polishing machine, corn debilitating and ballast breaking machine, corn sieving and stone removal machine, plane rotary screen, etc.
Corn processing equipment is classified according to the processing technology.
Full dry production of corn flour process, corn embryo milling process and corn co-production processing technology.
1. The whole dry production process of corn flour is to clean the corn and moisten it with water for a period of time, and then directly break the whole corn without embryo, grind and sieve one by one, and equip it with different sieves to produce various corn flour or corn grits with different thicknesses and precision.
2. Corn embryo milling process: corn embryo milling, that is, the processing technology of corn flour and corn germ products produced at the same time in corn processing.
3. Corn co-production refers to the corn processing technology that extracts corn grits, corn germ and a variety of corn flour at the same time in the processing process of corn deep processing equipment.
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Corn processing machinery is the machinery that processes corn into the desired finished product.
There are many kinds of finished products! For example: corn grits, corn flour, corn high precision flour, corn high fat flour, corn oil, corn noodles, ......
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1. Corn staple food In recent years, urban people are accustomed to eating rice and white flour, and want to change the taste. The use of modern high-tech, biotechnology processing corn can provide consumers with delicious corn staple food. In this regard, Jilin Province is at the forefront of the country.
The province has developed an annual output of 6,000 tons of corn square rubber box noodles and bowl noodles production line and an annual output of 6,000 tons of corn extra strong flour production line, which can be used to process noodles, dumplings, steamed buns, fat cakes and bread. Many domestic enterprises have also developed some corn puffed instant noodle production equipment suitable for small enterprises.
2. Modified starch for food Modified starch is used in ingredients such as instant noodles, sausages, luncheon meat, cold drinks, fried foods and seasonings, which can make the products stable in cold, hot, acid, alkali and other conditions, obtain satisfactory taste, and extend the shelf life. In the future, it will be further developed in the processing of seasonings and soup stocks. China's modified starch industry should strive to develop the application technology of modified starch in food processing and broaden the application field of modified starch in the food industry.
3. The highest value of corn oil in the international market is higher than that of peanut oil. At present, China generally uses the pressing method to extract from corn germs, and the oil yield is low. In the future, the use of high technology should be considered to improve the extraction rate of corn oil, and the protein in the corn germ should be added.
4. Starch sugarThe production of starch sugar from corn has the advantages of being able to produce all year round and the use value of by-products is high. In addition to the continuous development of maltose and glucose with different DE values, starch sugar should also be developed to be convenient and competitive solid industrial sugar, such as crystalline glucose and whole sugar powder with high DE value (without crystallization separation, starch is decolorized and exchanged and concentrated into syrup after saccharification, and further solidified into sugar powder). The sweetness of this whole sugar is not as good as that of sucrose, and the sweet food made of it with sucrose can not only ensure the quality of the product, but also reduce its production cost.
5. Seasonings include soy sauce, monosodium glutamate and various flavors. Corn gluten contains less lysine and methionine, so it is generally used as feed. However, the umami amino acid and glutamic acid content in the soluble protein in zein alcohol is up to 30%, and it can be used as an excellent variety of soy sauce protein raw materials.
60,000 tons of corn gluten can be obtained by processing 1 million tons of corn, and if these protein powders can be used to develop new seasonings, good economic benefits will be obtained.
In order to improve the economic level of corn-producing areas, the state is vigorously supporting the development of corn deep processing. In the food processing industry, the promotion of corn deep processing technology has far-reaching significance to promote the development of regional economy, especially to solve the common problems in the current "three rural".
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1.Corn Oil: Oil extracted from corn by pressing or solvent extraction techniques.
2.Corn starch: The starch extracted from corn through soaking, crushing, filtration, drying and other processes.
3.Corn glucose: Glucose prepared by corn starch hydrolysis, decolorization, concentration, refining and other processes.
4.Corn syrup: a syrup prepared by hydrolysis and saccharification of corn starch, 5Corn feed: Feed made from corn through processes such as crushing, hulling, cleaning, and drying.
6.Corn alcohol: Alcohol made from corn through saccharification, fermentation, distillation, and other processes.
7.Corn mille-feuille, popcorn, cornbread, corn shinnai porridge and other foods.
8.In addition, corn flour can also be mixed with other materials to make cosmetics, shampoos, and other products.
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Corn is more profitable to process into edible alcohol, puffed food, corn flakes, sweet corn and corn beer. Corn can be processed into cornmeal, corn ballast, corn oil, corn starch, corn ham, corn peptide, grilled soju, vinegar, corn bread, corn vermicelli, corn porridge, corn noodles, corn starch sugar, green corn potstickers, corn halva, corn rice cakes, corn chips, corn protein drinks, corn instant noodles, corn puree drinks and other foods.
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