What are the structural characteristics of the palletizer, and what is the difference between the pa

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The middle and low palletizer is mainly composed of flattening conveyor, slow-stop conveyor, indexing conveyor, pallet bin, pallet conveyor, marshalling machine, bag pushing device, palletizing device and pallet conveyor. Its structural design is optimized, and the action is stable and reliable. The palletizing process is fully automated, with no manual intervention required for normal operation, and has a wide range of applications.

The palletizer workstation is an integrated system, which includes industrial robots, controllers, programmers, robot grippers, automatic destacking machines, pallet conveying and positioning equipment, and palletizing mode software. It is also equipped with automatic weighing, labeling, inspection and communication systems, and is connected to the production control system to form a complete integrated packaging line.

The palletizer is divided into palletizing robots, barrel palletizing and transfer pallet palletizing, which all depend on what kind of material you are and what kind of palletizing equipment you need. Changchun North Filling, specializing in filling machines and palletizers, hope it will be useful to you.

The main control components of the palletizer, including programmable controller, frequency conversion speed controller, proximity switch, button switch and terminal block, are all of first-class quality products, which ensure the reliability and long life of the system hardware. The combination of high-quality hardware and special, expertly designed control software, enables a high degree of automation of the system. A well-established safety interlock mechanism can provide protection for equipment and operators.

The graphic display touch screen makes the palletizer easy to operate, easy to diagnose faults, and convenient for inspection and maintenance.

It is easy to confuse a palletizer and a stacker crane as the same machine from a literal point of view, because it seems that both have the meaning of accumulating and knowing. But in fact, the purpose of these two machines is different, so what is the difference between a palletizer and a stacker?

Palletizer is a kind of machine that can put the cartons that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement for automatic stacking, which can be stacked in multiple layers and then pushed out to facilitate forklift transportation to the warehouse for storage.

A stacker, on the other hand, is a crane that grabs, handles and stacks or accesses unit goods from high-rise shelves (see Unit Transport) with forks or string rods. It is a kind of storage equipment (see Material Handling Machinery), which is divided into bridge stacking crane and roadway stacking crane hitching machine.

The difference between these two machines is that the palletizer can be palletized in a certain order and direction. And the stacker crane can't do this way of operation.

With the continuous development of China's economy and the rapid development of science and technology, robots have been widely used in palletizing, gluing, spot welding, arc welding, spraying, handling, measurement and other industries. So what are the characteristics of palletizing robots?

1. Simple structure and few parts. As a result, the failure rate of parts is low, the performance is reliable, the maintenance and repair is simple, and the required inventory parts are small.

2. Occupies a small area. It is conducive to the layout of the production line in the customer's plant, and can set aside a large warehouse area. The palletizing robot can be set up in a narrow space and can be used effectively.

3. Strong applicability. When the size, volume, shape of the customer's product and the overall size of the pallet change, it only needs to be slightly modified on the touch screen, which will not affect the normal production of the customer. The mechanical palletizer change is quite cumbersome or even impossible to achieve.

4. Low energy consumption. Usually the power of the mechanical palletizer is about 26kw, while the power of the palletizing robot is about 5kw. Greatly reduce the customer's operating costs.

That's it for the introduction of what the characteristics of the palletizing robot are.

The palletizer is to put the carton that has been loaded into the container and put it on the pallet and pallet (wood, plastic) according to a certain arrangement for automatic stacking, which can be stacked in multiple layers, and then pushed out to facilitate the forklift to be transported to the warehouse for storage. This equipment adopts PLC + touch screen control to achieve intelligent operation and management, which is simple and easy to master. It can greatly reduce the labor force and reduce the labor intensity.

The palletizer is an equipment that automatically stacks the bags, cartons or other packaging materials conveyed by the conveyor according to the working mode required by the customer's process, and conveys the stacked materials.

Working principle: The workpiece on the flat plate meets the requirements of the pallet is a layer of workpiece, and the flat plate and the workpiece move forward until the vertical surface of the pallet. The upper material stop rod descends, and the other three positioning gear levers start clamping, and the plate is reset at this time. Each workpiece descends to the pallet plane, the pallet plane is 10mm away from the bottom surface of the plate, and the pallet descends to a workpiece height.

This is repeated until the pallet stacking meets the set requirements.

Tengyang automatic palletizer can replace manual handling and palletizing of goods, and can realize automated, intelligent and unmanned production in the factory.

Nowadays, the automation level of robot palletizers has improved a lot, but the problem of not causing accidents cannot be underestimated, otherwise it is still possible to cause accidents. In order to ensure that the robot palletizer can be high.

Stacking operations can be completed quickly and stably without accidents, on the one hand, protective measures need to be taken, and on the other hand, the equipment needs to be operated and used correctly.

In the process of robot palletizer operation, there is no reasonable protection for the export of materials, and it is not enough to pass only a warning sign or a workflow that needs to be isolated. Once the risk is reduced, there should be no accidents, and then consider taking appropriate measures.

When maintenance workers carry out maintenance at the bottom of the robot palletizer, if the equipment is not equipped with a mechanical locking device, it is easy to cause crushing injuries due to the falling of the stacking device, so the protective devices in each area are indispensable for the robot palletizer.

For people who open the interlock switch to enter the danger area, due to the failure of the lifting part of the stacker, such as a broken chain, if the stacker crane part does not have a mechanical locking device or check valve, the platform of the stacker crane will fall.

In order to avoid the occurrence of such accidents, in addition to requiring accident-free protection devices, it is strictly forbidden for personnel to open the interlock switch of the robot palletizer at will to enter the dangerous area. Every operation of the equipment must be carried out in strict accordance with the specifications to eliminate the hidden danger of accidents.

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The palletizer is divided into a variety of types, usually divided according to the structure, among which there are four common types, 1. Cartesian coordinate palletizer, also known as truss palletizer or gantry palletizer, is based on the XYZ Cartesian coordinate system as the basic mathematical model, and the single-axis robotic arm driven by servo motor and stepper motor is the basic working unit, which can complete the arrival at any point in the XYZ three-dimensional coordinate system and follow the controllable motion trajectory.

2. The full-joint structure palletizer has four degrees of freedom, that is, four rotating joints, with strong applicability, and is widely used in the palletizing of cartons, plastic boxes, bottles, bags, barrels, film package products and filling products, with simple structural design, stable action, and the palletizing process is completely automatic, and there is no need for manual intervention during normal operation.

3. The parallelogram structure palletizer is amplified by a complex hinge structure through two linear axes, which not only has a large number of parts and complex installation, but also does not need algorithm support, so most of the low-end palletizers use this architecture as a prototype.

4. The linear horizontal multi-joint palletizer has the same stability and high efficiency as the full-joint robot, and has the same column coordinate system as the parallelogram structure palletizer, and has the same low cost as the right-angle palletizer structure.

The palletizing robot is actually a full-joint structure palletizer, which is an industrial robot engaged in palletizingThe objects that have been loaded into the container can be placed on the pallet according to a certain arrangement and stacked on the pallet for automatic stacking, which can be stacked in multiple layers and then pushed out to facilitate forklift transportation to the warehouse.

Hello palletizing robot is also a name for palletizer, there are many classifications of palletizers, high, low, etc., palletizers are mechanical in people's impressions, palletizing robots are partial to manipulator types, to people's arms, like four-axis palletizing robots, six-axis palletizing robots, etc., in short, they are used to palletize packaged products, used at the end of the production line, and palletize bags, boxes, barrels and other items from the production line to pallets.

Not exactly. The palletizing robot is flexible, and the palletizer mainly adopts methods such as pallet side pushing, which is a type of palletizer, and the palletizing robot mainly relies on the manipulator for palletizing, which is more flexible for palletizing.

What are the main reasons for the stacking of palletizer palletizers and how to deal with them.

Hello, glad to answer for you. The main reason for the palletizer to change to shout the stacking tray is that when the goods are stacked, the center of gravity is above, which leads to the center of gravity of the pallet is not stable, so the order of palletizing should be noted, from bottom to top, from heavy to light, from large to small. In this way, the center of gravity can be guaranteed to be relatively stable and the situation of the stacking tray can be avoided.

The automatic palletizer conveyor production line can be divided into four parts according to its composition, namely:

1.Fully automatic palletizer system (robot body, gripper, guardrail and base, single and double grabbing conveyor lines).

2.Automatic pallet conveyor system (pallet warehouse, light and heavy load conveyor) 3Material conveying system (belt conveyor line, pneumatic pushing device, linear slideway, spiral slideway, turning roller table line, upper flattening device, lower vibration conveyor line, material shaping device, U-turn device).

4.Electrical and pneumatic systems (control cabinets, transformers, gas bridges).

It can be used for palletizing box, bag, fertilizer, cement, coal, flour, and various boxed materials.

Automatic palletizing machine, suitable for chemical, petroleum, coating, grease, pigment and other enterprises, automatic palletizing equipment.

It is to use a robotic arm or transplanting method to stack the goods on the pallet. It has been 20 years since I was filling and making palletizers in Changchun, China, and I hope it will be useful to you.

The robot palletizer can be integrated in any production line to provide intelligent, robotized, networked, and multi-tasking palletizing for feed, fertilizer, cement, flour and other operations for the production site.

You can try the palletizer produced by Spruce, there are gripper type, flat type, these can be according to your requirements, site to make a plan.

Palletizer, for the beverage industry, is to replace the manual stacking of products packed or packed on pallets! Yongchuang Tongda's palletizer is divided into robot palletizer, gantry palletizer and column palletizer according to the palletizing host.

The palletizer is used for stacking items, which is divided into automatic and manual operation.

The palletizer is used more in the factory, and the same product is produced, which is a whole box and a whole package, which needs to be stacked according to certain arrangement rules, and the palletizer is needed to operate to reduce labor costs, and some items are also difficult to move manually.

The automatic palletizer can realize the fully automatic stacking of a certain product.

The items are automatically packed, transferred, sorted, stacked, moved, lifted, supported, stacked, and unstacked, which are widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products.

The automatic palletizer is suitable for chemical, beverage, food, beer, plastic, air conditioning and other production enterprises for the decoration and palletizing of finished products of various shapes such as cartons, bags, filling, boxes, bottles, etc. The result is very simple.