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The traceability system has been widely used in various industries, it is actually a production control system that can track products forward, backward or non-directional, and can be applied to various types of process and production control systems. It allows you to trace back to the product which part was installed in the finished product.
In the production process of the product, what key parameters need to be controlled, and whether they are all qualified. and tight control of the current manufacturing process, among other things. If you want to know more about it, you can consult Shanghai Zhongshang Network Co., Ltd., thank you!
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There are many varieties and small batches in the production of products, and a batch of parts is often used in the production of multiple product models and different batches of orders. When the manufacturing process or market quality is abnormal, when a problem is found in a certain batch of components, what specific order is used to lock down the problem parts? Which batches?
What is the product barcode number detail? It is necessary to manually filter and inventory the existing large number of paper product process cards, picking lists and other information. It often wastes a lot of manpower and time, resulting in inability to respond quickly and inefficiency after the occurrence of abnormalities, and even sometimes when the investigation is clear, it is found that the products with potential risks have been shipped, which causes great losses to the company's brand building and after-sales costs.
With the continuous accumulation and increase of products put into the market, the traceability efficiency and accuracy of handmade paper products are becoming more and more apparent, and the accuracy and efficiency of product quality traceability are becoming increasingly prominent, so enterprises urgently need to establish a complete product quality traceability system.
Introduction to the business model of product quality traceability management solution:
The schematic diagram of the traceability system is as follows: the system collects the product material information, the manufacturing process 5m1e information, the quality information and the customer's delivery information systematically, and realizes the comprehensive penetration of the customer order number to the product production batch number and the assembly material batch number, and then realizes the dynamic query of product traceability information. Through the systematic collection of product quality traceability information, the traceability query function is realized, and the product traceability system of Ambition is taken as an example, and the business module of quality traceability is briefly introduced
1) When the market feedback product quality is abnormal, enter the product barcode number for quick inquiry
Item batch information for product assembly.
PCB barcode number, ** business.
IC batch number.
Batch number of electronic components such as resistors and capacitors.
Material Incoming Inspection Report? Whether the item is received as a concession.
Critical Detection Production Equipment Number? Key process operators.
The temperature, humidity or illuminance of the production environment at that time.
Product PQC, FQC, OQC inspection report.
The condition of the product repair process.
The order and lot number of the product.
2) When it is determined that there is a quality problem in a material batch, enter the material batch number for a quick query
Product barcode number details, batch number details produced with problem materials? The corresponding order number and who the shipping customer is.
How much warehouse materials, semi-finished products, and products are in stock.
Incoming inspection report.
Whether it is used for concessions.
Order number, batch product, material non-conforming product handling order approval opinions.
Order number, batch number, product PQC, FQC, OQC inspection information.
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When abnormal product quality or material quality is found, it can be quickly traced forward and backward.
1: Enter the product number or material batch number, click "query", the system background will quickly locate the product information according to the delivery notice and production order, and double-click the query result to view the complete quality information of the product;
3: Switch the tab to quickly locate 5m1e information such as key process personnel and instruments and equipment used;
4: Switch tab to quickly locate the batch number and ** merchant of the key materials of the assembly; : The connection can quickly view the IQC report of the batch and the conclusion of the handling of nonconforming products; Double-click the batch number of the material to quickly realize the reverse check, which products are also used in the batch of the material?
And which customers are these products shipped to?
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1: Through the introduction of the traceability system, the following management benefits can be realized:
2: Comprehensively enhance customers' confidence in the company's product traceability and guarantee capabilities;
3: Realize the electronic product traceability information, provide barcode and other technologies to improve the accuracy;
4: Save time for product file preservation and archiving;
5: Construct enterprise product quality files to achieve a significant improvement in traceability efficiency;
6: Improve the support of the accurate traceability platform for the improvement of abnormal quality;
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Through the implementation of MES (production execution system), manufacturing enterprises can realize workshop production planning and scheduling, production task inquiry, production process monitoring, intelligent data collection, quality inspection and control, material tracking, raw and auxiliary material consumption control, workshop assessment and management, statistical analysis, human resources and equipment management and other functions, and thoroughly help enterprises improve the black-box operation of production site management.
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