Is the electromagnetic aluminum melting furnace energy saving and the ordinary furnace electric furn

It is power-saving, after all, the thermal efficiency of an induction furnace is much higher than that of an ordinary electric furnace.

At present, the most energy-saving is the infrared aluminum melting furnace, which can refer to the energy-saving equipment of "Chuangmeiwei aluminum melting electric furnace".

From Chuangmeiwei Furnace Industry:

Infrared aluminium melting furnace is infrared after many times of reflection and 360 ° refraction resulting in emulsion effect, with excellent far-infrared radiation characteristics, fast heat conduction, power saving up to 35%, the same power melting speed increased by 1 or even 2 times, thermal efficiency up to more than 90%, low energy consumption and the heating process without the pollution and radiation generated by the traditional heating method, the maintenance cost of the whole machine is low, the design work efficiency is higher, is the ideal supporting products of smelting equipment (such as die-casting electromechanical furnace), The infrared aluminum melting furnace is suitable for the melting of various aluminum products, and the effect of energy saving and power saving is remarkable!

Infrared furnace application trends.

It is the core requirement of the equipment to further improve the furnace heating and temperature control technology, so that the temperature is evenly distributed, the temperature rises quickly and efficiently, and the constant temperature is uniform and stable. Making full use of low consumption and high calorific value is the focus of energy saving effect, which is one of the greater energy saving and environmental protection measures for the industrial furnace industry. Its energy-saving and power-saving effect is remarkable, and it is the biggest feature of the new electric furnace, which is more energy-saving and consumption-saving than the traditional electric furnace!

The new infrared smelting furnace is widely used in various metal forging, casting, hardware die-casting and other industries.

Scientifically tested high efficiency and energy saving.

With the deepening of the national "clear water and blue sky" environmental project, the traditional high-energy consumption metal smelting method is outdated, and the two bottlenecks restricting the majority of metal smelting, die-casting and other industry users, and urgently developing "environmental protection" and "energy consumption" are the starting point, and the manufacturing operation is simple, safe, efficient, energy-saving and environmentally friendly furnaces to help users solve the melting needs of aluminum products and obtain higher energy-saving benefits.

Summary. Hello! Glad to serve you, dear, the electromagnetic aluminum melting furnace is power-saving, after all, the thermal efficiency of the electromagnetic furnace is much higher than that of the ordinary electric melting furnace.

The speed of the intermediate frequency furnace is fast, the electromagnetic aluminum melting furnace, the power frequency melting furnace, the intermediate frequency furnace, these three furnaces melt aluminum to save electricity? Which is faster?

Hello! I am glad to know that the service for you, dear, the electromagnetic state is energy-saving, after all, the thermal efficiency of the electromagnetic furnace is much higher than that of the ordinary electric furnace. The speed of the intermediate frequency furnace is fast, and the induction electric furnace has power frequency furnace, intermediate frequency furnace, and high frequency furnace.

The disadvantages of power frequency furnace are low electrical conversion efficiency, large energy consumption, poor thermal insulation performance, slow start-up, excessive electromagnetic stirring force, easy to increase gas content in melt, inclusion of slag, and poor adaptability to melting different materials, which belongs to the phased out products. The disadvantages of intermediate frequency furnace are poor thermal insulation performance, large energy consumption, inability to change the bridge to achieve independent constant temperature insulation, low degree of automation, large installed capacity, large interference to the power grid, high degree of specialization of operators, limited by the quality of thyristors, relatively high fault, large equipment footprint, high cost, limited use in many fields. The main disadvantage of high-frequency furnace is that it has a small capacity and cannot achieve large-capacity production, but it is only widely used in laboratories or some *** melting.

The frequency is high, the electrical conversion efficiency is too high, and the poor heat conduction during melting will cause serious metal burning. 3. MXB series inverter electric furnace produced by Ningbo Jiangbei Hezhumeng Jinxiang Machinery Factory This electric furnace uses frequency conversion technology to increase the power frequency to 5kHz---12kHz, and uses induction furnace heating.

Performance characteristics of molten iron in intermediate frequency electric furnace:

1. Zero-voltage scanning soft start mode, which can be started or stopped at any time in any state, without impact on the power supply;

2. Rapid smelting, low production cost; Low pollution, in line with environmental protection requirements;

3. It can be melted directly from the cold furnace, and the solution can be emptied, and it is convenient to change the melt variety;

4. The power adjustment is flexible, convenient and can be adjusted continuously and smoothly; The temperature is uniform and easy to control, the oxidation and burning loss is less, and the metal composition is uniform;

5. The furnace shell is made of cast aluminum alloy or steel shell structure, which occupies a small area; The furnace body is easy to turn and dump, and electric, manual, hydraulic and other tilting methods can be selected according to the need.

The medium frequency electric furnace has high electrical and thermal efficiency, short melting time, power saving, small footprint, low investment, easy process automation and production flexibility. The medium frequency furnace is suitable for smelting cast iron, especially alloy cast iron, ductile iron and compacted graphite iron. It is also highly adaptable to the charge, and the variety and lumpiness of the charge can be varied in a wide range.

It should be pointed out that although the intermediate frequency electric furnace has many advantages and rapid development, the power frequency electric furnace is still a good equipment in terms of molten iron storage, heat preservation, adjustment of alloy composition and superheating and heating, especially as a blast furnace, cupola furnace and other smelting furnaces are still widely used. Medium frequency furnace, also known as intermediate frequency electric furnace, is a kind of power frequency 50Hz alternating current into medium frequency (above 300Hz to 1000

HZ), equipped with induction coil and compensation capacitor, the heating equipment using the principle of electromagnetic induction, is widely used in the smelting and heating of non-ferrous metals. Such as smelting pig iron, ordinary steel, stainless steel, tool steel, copper, aluminum, gold, silver and alloys, etc.; Steel and copper parts for diathermic forging, aluminum ingots for extrusion, etc., are subjected to heat treatment such as quenching and quenching. The intermediate frequency furnace heating device has the advantages of small size, light weight, high efficiency, excellent thermal processing quality and favorable environment, etc., and is rapidly eliminating coal-fired furnaces, gas furnaces, oil-fired furnaces and ordinary resistance furnaces, and is a new generation of metal heating equipment.

The characteristics of the intermediate frequency electric furnace produced by Luoyang Wanfeng electric furnace are: 1. The equipment is small in size, light in weight, high in efficiency and low in power consumption; 2. The temperature around the furnace is low, the smoke and dust are less, and the working environment is good; 3. The operation process is simple and the melting operation is reliable; 4. Uniform heating temperature, less burning loss, uniform metal composition, and castings; 5. Fast melting and heating, easy control of furnace temperature, and high production efficiency.