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1. When the stacker is driving, if the electric controller is out of control, the total power supply will be disconnected in time;
2. The safety device of the stacker must be complete and intact, the components are sensitive and effective, and the technical performance is good.
3. Stacker operators are not allowed to drink and drive, overweight, overheight and speeding, and it is forbidden to brake sharply and turn sharply. Stackers are prohibited from entering places where solvents and flammable gases are stored;
4. Special attention should be paid to the timely charging of the battery and the correct maintenance of the battery in the use of the electric stacker. When charging the battery, it is necessary to pay attention to the method, not only to make the battery sufficient, but also not to cause the battery to be overcharged;
5. Keep the standard driving state of the stacker, the fork is 10-20 cm off the ground when the fork is driven from the ground, and the stacker stops when it is reduced to the ground to drive around the ground when it is operated under poor road conditions, its weight is appropriately reduced, and the driving speed of the stacker should be reduced;
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1. Before driving, the working condition of the brakes and pump station should be checked before driving, and the battery should be fully charged. Hold the joystick with both hands and force the vehicle to slowly move towards the work cargo, and if you want to stop, you can use the handbrake or foot brake to stop the vehicle.
2. Unloading. 1) Keep it perpendicular to the shelves when the forks are low, approach the shelves carefully, and then insert them into the bottom of the pallet, (2) Reverse the stacker truck and let the forks move out of the pallet.
3) Raise the fork to the required height and slowly move to the pallet to be unloaded, while ensuring that the fork is easy to enter the pallet and the goods are in the safe position of the fork.
4) Lift the fork until the pallet is lifted from the shelf.
5) Slowly retreat in the channel.
6) Slowly lower the goods while ensuring that the forks do not touch the obstacles during the lowering processNote: During the lifting of the goods, the steering and braking operations must be slow and careful.
3. Stacking. 1) Keep the goods low and carefully approach the shelves.
2) Lift the goods to the top of the shelf plane.
3) Move forward slowly, stop when the goods are above the shelves, put down the pallets at this point and pay attention to the forks not to apply force to the shelves under the goods, to ensure that the goods are in a safe position.
4) Slowly back down and make sure the pallet is in a secure position.
5) Lower the fork to a position where the stacker can travel.
4. Safety facilities.
1) Main switch: power main switch.
2) Foot brake: Reliable parking brake.
3) Flow limiting valve: control the descent speed.
4) Pressure limiting valve: control the load.
5) Protective net: protect the driver.
5. Prohibitions.
1) It is forbidden to operate semi-electric stackers under the influence of alcohol.
2) It is forbidden to overload, uneven and flat stacking of goods.
3) Riding straddle operation is prohibited.
4) It is forbidden to park on ramps or steps.
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First, the intention: to make the warehouse keeper understand the characteristics and structure of the all-electric stacker, grasp the all-electric stacker on the shelf operation process, precautions, usual protection, etc.
Second, the operation method: the warehouse keeper understands that the stacker must be on the open field, and can only be used on the first and second floors of the shelf after a fundamental understanding, and can only be operated after one month.
Layers 3, 4 and 5 are piled up.
1. Start the electric stacker: check to make sure the battery is fully charged and the indicator light is on. Insert the key into the electric lock, rotate it clockwise, and lift the emergency stop switch to start the stacker.
2. Retreat of the electric stacker: Pull the handle of the stacker to one side and swing down to an appropriate viewpoint. (away from the vertical position, but not to the lowest position), and then use your thumb to roll the two knob switches:
If this switch is turned forward, then the stacker travels, if this switch is turned back, then the stacker retreats.
3. Fork lifting of stacking truck: press the button with the rising symbol on the control handle with your fingers, and the fork rises; Press the button drawn with the drop symbol, then the fork descends; After the roll-out, the lifting is immediately suspended.
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Precautions for the operation specification of electric stackers:
Electric stacker, with the function of electric operation to control the height lifting. This stacker is designed to lift, lower and transport loads to the desired lifting height.
Improper use can result in personal injury or damage to the machine.
Operators The operating company is responsible for ensuring proper use and that the stacker is operated only by trained and authorized personnel to use the truck.
This stacker should be used on a firm, flat, well-fed surface and a suitable surface. The vehicle is designed for indoor use at room temperatures from +5 to +40 and for light load applications where there is no need to traverse permanent obstacles or potholes. It is forbidden to operate on slopes.
During operation, the cargo must be placed approximately at the center of the load of the stacker.
It is strictly forbidden to lift or carry people. If carried, the cargo must be lowered to the lifting point (<300mm).
It is forbidden to use this car on the hoisting compartment or loading and unloading ramp.
The rated load is indicated on the load curve and the nameplate. Operators must pay attention to these warning signs and safety instructions.
Operating lighting must be at least 50 lux.
Non-standard customized electric stacker bucket truck Lienuo.
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Electric vehicles are limited to indoor use on flat and hard ground, and it is strictly forbidden to use them in corrosive environments such as flammable, explosive or acid and alkali.
Only trained and recognized drivers are allowed to drive this vehicle.
Please read this manual carefully before operating the vehicle. and master the performance of the vehicle; Carefully check whether the vehicle is normal before each use, and it is strictly forbidden to use faulty vehicles; It is strictly forbidden to repair it by yourself without training.
It is strictly forbidden to use it with overload.
The center of gravity of the goods must be within two forks when handling, and it is strictly forbidden to carry loose goods.
When forks are in and out of the pallet, the vehicle should be started slowly.
It is strictly forbidden to press the rise or fall button when the car is walking, and it is strictly forbidden to quickly and frequently switch the rise and fall button, which will cause damage to the car and goods!
Do not rush to load heavy objects on the forks!
Do not leave the cargo on the body of the car for a long time!
It is strictly forbidden to make sharp turns on narrow passages, and at this time, slow down and turn slowly to ensure the safety of people and goods.
When the truck is not in use, the forks should be lowered to the lowest position.
It is strictly forbidden to put any part of the body under heavy objects and forks!
This truck is suitable for use on flat ground or flat work platform, and it is strictly forbidden to park on the slope for a long time.
It is strictly forbidden to overload or run over the ramp. Failure to do so will cause the wheels to slip and damage the wheels and motors, as well as the safety of goods and people.
It is strictly forbidden to use the car below the specified voltage.
It is strictly forbidden to directly connect the power plug to the AC power for charging.
When the lifting height of the fork exceeds 500mm, it is forbidden to drive.
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1. Pallet stacker, with a bottom leg in front of the stacker, is suitable for the loading and unloading of goods without pallets of national standard single-sided pallets or pallets, and has excellent characteristics.
2. Wide outrigger stacking car, stacking car front bottom leg wide, generally the inner width is 550 680mm, wide leg can do 1200 1500mm, can be loaded and unloaded double-sided pallet (double-sided pallet length is less than the inner width, limited to it), the advantage is moderate, can solve the requirements of double-sided pallet or some special goods.
3. Counterbalanced stacking truck, no bottom leg in front of the stacking truck, counterweight block after stacking truck, and forks can be tilted forward and backward appropriately to ensure the level after shoveling. Advantages: wide range of applications, similar to traditional internal combustion forklifts; Cons:
The vehicle is too heavy and too long, and the requirements for the channel distance are relatively high, and the highest is high.
4, the forward stacker, the basic aspects and the counterweight is similar, no front bottom leg has a counterweight, the difference is that the fork and the mast of the car can move backward forward a certain distance, generally 560mm, in this way, the length of the stacker can be appropriately shortened, the channel requirements are alleviated, ** the counterbalance stacker is similar.
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(1) Before driving, the driver should first inspect and clean up the site and passage to make it suitable for forklift operation and driving;
2) When starting, you should first close the emergency switch, open the electric lock, then pull the position of the direction switch, sound the horn, and then start slowly and gradually accelerate, it is forbidden to quickly step on the speed pedal to start, in case the starting current is too large and burns out the motor;
3) When driving, it should be accelerated gradually, and it is not allowed to drive at low speed for a long time; When you will give way to the car, you should give way to the heavy car when the car is empty;
4) It is strictly forbidden to pull the direction switch while driving, only after the car has stopped. in order to flip the direction switch to change directions. In case of emergency, you should quickly pull down the brake switch, press the brake pedal, and stop immediately;
5) Honk the horn when starting and turning, slow down when turning, downhill, uneven road surface or passing through narrow passages, and pay attention to safety;
6) When driving on the road, to pass on the right side, the fork of Yufeng forklift should be about 100 200mm off the ground, and the mast is in the backward position; When two vehicles are driving in the same direction, the distance between the front and rear should be more than 2m;
7) When multiple forklifts are driving on the platform, the distance between the front and rear should be more than 5m, and parallel should be strictly prohibited when the same direction is on the narrow platform, and the distance from the edge of the platform should be above;
8) When the forklift pulls the trailer, it is forbidden to drive in a continuous curve to avoid high-current discharge and affect safety; Regardless of full load, no load, uphill, downhill, etc., it is strictly forbidden to reverse driving; When turning, you should slow down to avoid scattering the goods, and pay attention to the difference of the inner wheel to prevent the trailer from scratching the inside or driving off the road;
9) Under normal circumstances, it is forbidden for the battery forklift traveling motor and the oil pump motor to work at the same time to prolong the service life of the battery;
10) When the working voltage is lower than the minimum limit voltage of the car, it should stop working and charge it in time;
11) If any abnormal phenomenon is found in the driving, stop the vehicle immediately for inspection and eliminate the fault in time; It is forbidden to carry people by forks and trailers; It is strictly forbidden to drive with faults.
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There are many precautions for the safe operation of electric stackers, and the following Nuoli forklifts give some useful suggestions to major users as follows
1. The operator of the electric stacker is not allowed to drive under the influence of alcohol, overweight, overheight and speeding, and it is forbidden to brake sharply and turn sharply. Stackers are prohibited from entering places where solvents and flammable gases are stored;
2. The safety device of the electric stacker must be complete and intact, the components are sensitive and effective, and the technical performance is good.
3. Keep the standard driving state of the stacker, the fork is 10-20 cm off the ground when the fork is driven from the ground, and the stacker stops when it falls to the ground to drive left and right When operating on poor road conditions, its weight is appropriately reduced, and the driving speed of the stacker should be reduced.
4. When the electric stacker is driving, if the electric controller is out of control, the total power supply will be disconnected in time.
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Semi-electric forklift.
The main function is to play the function of dry width lifting, mainly used for loading and unloading shed sail goods, warehouse stacking shelves, high-altitude reclaiming and other operations that only need to move in a small range.
All-electric stacker.
The main role is to lift and handle goods, mainly used for warehouse pick-up, stacking shelves, handling items, automatic stackers can replace electric pallet trucks and forklifts to a large extent.
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